IP Library Granted Patent US 12,544,743
Granted Patent B2
US 12,544,743 · App. 18/067,787 · Granted Feb 10, 2026

Catalytic material for treating an exhaust gas produced by a natural gas engine

Inventors: Hai-Ying Chen (Wayne, PA); Joseph Fedeyko (Wayne, PA); Jacob Gilmore (Wayne, PA); Jing Lu (Wayne, PA); Nicholas McNamara (Wayne, PA)
Assignee: Johnson Matthey Public Limited Company
B01J29/047B01D53/94B01J23/44F01N3/106F01N3/2825B01D2255/1023B01J35/56F01N2330/06F01N2370/04F01N2510/063
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Quick Facts
Patent No.
US 12,544,743
App. No.
18/067,787
Granted
Feb 10, 2026
Kind
B2
Abstract

The present invention relates to a catalytic material for treating an exhaust gas produced by a natural gas engine, which catalytic material comprises a molecular sieve and a platinum group metal (PGM) supported on the molecular sieve, wherein the molecular sieve has a framework comprising silicon, oxygen and germanium, and has a content of heteroatom T-atoms of ≤about 0.20 mol %, wherein the germanium is present in an amount of from 15 to 20 mol %. The present invention further relates to a catalyst article and a compressed natural gas combustion and exhaust system.

Claims (21)

1 . A catalytic material for treating an exhaust gas produced by a natural gas engine, which catalytic material comprises a molecular sieve and a platinum group metal (PGM) supported on the molecular sieve,

wherein the molecular sieve has a framework comprising silicon, oxygen and germanium, and has a content of heteroatom T-atoms of ≤0.20 mol %,

wherein the germanium is present in an amount of from 15 to 20 mol %.

2 . The catalytic material according to claim 1 , wherein the heteroatom T-atom is selected from a group consisting of aluminium (Al), boron (B), gallium (Ga), titanium (Ti), zinc (Zn), iron (Fe), vanadium (V) and combinations of any two or more thereof.

3 . The catalytic material according to claim 1 , wherein the framework consists essentially of silicon, oxygen, germanium and heteroatom T-atoms.

4 . The catalytic material according to claim 1 , wherein the molecular sieve is a zeolite.

5 . The catalytic material according to claim 4 , wherein the zeolite is selected from the group consisting of BEA, CDO, CON, MEL, MWW, MFI, and FAU.

6 . The catalytic material according to claim 4 , wherein the zeolite is MFI.

7 . The catalytic material according to claim 1 , wherein the platinum group metal (PGM) is present in a total amount of 0.01 to 30 wt %.

8 . The catalytic material according to claim 7 , wherein the platinum group metal (PGM) is selected from a group consisting of palladium (Pd), and a combination of platinum (Pt) and palladium (Pd).

9 . The catalytic material according claim 8 , wherein the palladium is present in an amount of 0.1 to 20 wt %.

10 . The catalytic material according to claim 1 , wherein the molecular sieve has a silica to alumina ratio (SAR) of ≥1200.

11 . The catalytic material according to claim 1 , wherein the molecular sieve comprises at least 0.010 mmol/g of silanol groups.

12 . A catalyst article comprising the catalytic material of claim 1 dispersed in a substrate.

13 . A catalyst article comprising the catalytic material of claim 1 on a substrate.

14 . The catalyst article according to claim 13 wherein the catalytic material is provided as a washcoat on the substrate.

15 . The catalyst article of claim 14 , wherein the washcoat has a washcoat loading from 1 to 50 g/ft 3 .

16 . The catalyst article according to claim 13 , wherein the substrate is a flow-through substrate or a filtering substrate.

17 . A compressed natural gas combustion and exhaust system comprising:

(i) a natural gas combustion engine; and

(ii) an exhaust treatment system comprising an intake for receiving an exhaust gas from the natural gas combustion engine and a catalyst article according to claim 10 arranged to receive and treat the exhaust gas.

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074703/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2023
From: CHEN, HAI-YING; FEDEYKO, JOSEPH; GILMORE, JACOB; LU, JING; MCNAMARA, NICHOLAS
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 063154/0068 →
Continuity (2)
Provisional Application 63265738 · Dec 20, 2021
Related Publication 20230191374A1 · Jun 22, 2023
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