IP Library Granted Patent US 11,826,057
Granted Patent B1
US 11,826,057 · App. 18/068,948 · Granted Nov 28, 2023

Knee jig positioning apparatus and method

Inventors: Franz W. Kellar (Gastonia, NC); Harold L. Crowder (Concord, NC); Franz Austen Kellar (Gastonia, NC)
Assignee: Little Engine, LLC
A61B17/157A61B17/1764A61B34/20A61B2034/2046
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Quick Facts
Patent No.
US 11,826,057
App. No.
18/068,948
Granted
Nov 28, 2023
Kind
B1
Abstract

An apparatus for securing and positioning a jig on a human joint includes: a mounting bracket; a first tracking marker coupled to the mounting bracket, configured to generate a first signal representative of the position and orientation in space of the mounting bracket; a mounting head coupled to a distal end of the mounting bracket by an adjustment mechanism configured to permit six degree of freedom of movement of the mounting head relative to the mounting bracket; position feedback means configured to generate a second signal representative of the position and orientation of the mounting head relative to the mounting bracket; a mounting element coupled to the mounting bracket; an electronic receiving device configured to receive the first and second signals; and a display configured to display the position and orientation of the mounting head relative to the mounting bracket.

Claims (37)

1. A surgical method for a human knee joint which includes a femur bone, a tibia bone, and ligaments, wherein the ligaments are under anatomical tension to connect the femur and tibia together, creating a load-bearing articulating joint, the method comprising:

inserting into the knee joint a tensioner-balancer having a femoral interface surface;

coupling a first tracking marker to the femur and a second tracking marker to the tibia;

providing an electronic receiving device;

using the tensioner-balancer to distract the knee joint;

moving the knee joint through at least a portion of its range of motion;

while moving the knee joint, using the electronic receiving device to collect data from the tracking markers;

processing the collected data to produce a digital geometric model of the knee joint;

attaching a jig positioning apparatus to one of the bones, the apparatus having a moveable mounting head with a jig coupled thereto;

adjusting the mounting head such that a reference feature of the jig is in a predefined alignment with a toolpath defined in the digital geometric model; and

machining the bone using a cutting tool guided by the reference feature of the jig.

2. The method of claim 1 , further comprising:

using a position feedback means to determine a real-time position of the reference feature of the jig;

using a digital display to display the position of the real-time position of the reference feature combined with a view of the joint.

3. The method of claim 2 , wherein the position feedback means includes a tracking marker disposed in the mounting block.

4. The method of claim 2 , further comprising:

computing a difference between the real-time position of the reference feature and a desired position of the reference feature;

using the digital display to display a graphical feedback based on the computed difference.

5. The method of claim 2 , wherein a specific graphical feedback is provided in response to the computed difference being less than a predetermined amount.

6. The method of claim 1 , wherein:

the jig positioning apparatus is affixed to the femur;

the jig is a cutting block; and

the toolpath is a cutting plane for a distal femoral cut in the femur.

7. The method of claim 6 , further comprising:

replacing the cutting block with a drilling guide; and

using the drilling guide to drill mounting holes in the femur.

8. The method of claim 7 , further comprising:

removing the drilling guide;

attaching a 4-in-1 block to the femur using the mounting holes; and

using the 4-in-1 block to guide a cutting tool to make one or more cuts in the femur.

9. The method of claim 1 , wherein:

the jig positioning apparatus is affixed to the tibia; and

the toolpath is a cutting plane for a tibial plateau cut in the tibia.

10. The method of claim 1 , wherein a body-worn virtual reality display is used to portray the joint.

11. The method of claim 1 , wherein the collected data used to produce the digital geometric model includes:

a medial spline representing a locus of points of contact of a medial condyle of the femur with the femoral interface surface, over a range of knee flexion angles; and

a lateral spline representing the locus of points of contact of the femur with the femoral interface surface over a range of knee flexion angles.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2024
From: LITTLE ENGINE LLC
To: DYNAMIC BALANCER SYSTEMS LLC
Reel/Frame 069710/0213 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2023
From: KELLAR, FRANZ W.; CROWDER, HAROLD L.; KELLAR, FRANZ AUSTEN
To: LITTLE ENGINE, LLC
Reel/Frame 062448/0435 →
Cited By (1)
US 12,599,377