IP Library Granted Patent US 12,385,660
Granted Patent B2
US 12,385,660 · App. 18/089,948 · Granted Aug 12, 2025

Method and system for scalable embedded model predictive control of HVAC systems

Inventors: Muhammad Adil (Arlington, TX); Raman Goyal (Mountain View, CA); Saman Mostafavi (San Francisco, CA); Subhashis Hazarika (Mountain View, CA); David E. Schwartz (Concord, MA)
Assignee: Xerox Corporation
F24F11/46F24F11/63F24F2110/10
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Quick Facts
Patent No.
US 12,385,660
App. No.
18/089,948
Filed
Dec 28, 2022
Granted
Aug 12, 2025
Kind
B2
Art Unit
2115
USPC
700/276
Abstract

A physics model of a building is linearized around an operating point. Measurements received from sensors define a system state of the HVAC system. The linearized physics model is used as an equality constraint for a model predictive controller that determines a next control input to the HVAC system based on the system state by solving an optimization problem for a time horizon of size N. A constraint matrix H of the equality constraint is decomposed into factors of U and V matrices such that UU T and V T V are both diagonal matrices. An objective function of the model predictive controller is optimized by iteratively solving a linear system of equations that includes inverses of UU T and V T V to determining a sequence of inputs for a horizon of the model predictive controller. A first input of the sequence of inputs to is used to control the HVAC system.

Claims (34)

1. A method comprising:

determining a physics model of a building and linearizing the physics model around an operating point, the linearized physics model defining thermodynamic relationships between zones of the building and a heating, ventilation, and air-conditioning (HVAC) system;

receiving measurements from sensors, the measurements defining a system state of the HVAC system;

using the linearized physics model as an equality constraint for a model predictive controller that determines a next control input to the HVAC system based on the system state by solving an optimization problem for a time horizon of size N;

decomposing a constraint matrix H of the equality constraint into factors of a first matrix U and a second matrix V such that UU T and V T V are both diagonal matrices;

optimizing an objective function of the model predictive controller by iteratively solving a linear system of equations that includes inverses of UU T and V T V to determining a sequence of inputs for a horizon of the model predictive controller; and

applying a first input of the sequence of inputs to control the HVAC system.

2. The method of claim 1 , wherein an augmented Lagrangian method is used to optimize the objective function in view of the equality constraint and other equality and inequality constraint.

3. The method of claim 1 , wherein optimizing the objective function of the model predictive controller comprises finding, in a first iteration a first factor comprising the inverse of the diagonal matrix UU T and a second factor comprising the inverse of the diagonal matrix V T V and reusing the first and second factors in subsequent iterative steps.

4. The method of claim 3 , wherein the iterations involve using the first and second factor to update primal variables of the model predictive controller and Langrangian multipliers.

5. The method of claim 1 , wherein the model predictive controller is formatted as a quadratic problem that involves optimizing a quadratic objective function subject to a set of linear equality and linear inequality constraints.

6. The method of claim 5 , wherein the set of linear inequality constraints comprise upper and lower bound constraints on states and control inputs.

7. The method of claim 6 , wherein the upper and lower bound constraints on states comprise zone temperature bounds and the upper and lower bound constraints on control inputs comprise control input bounds.

8. The method of claim 1 , wherein the receiving of the measurements, the determination of the sequence of inputs, and the applying of the first input to control the HVAC system occurs in real-time on one or more local computing devices.

9. The method of claim 8 , further comprising implementing a security policy wherein the one or more local computing devices determine the sequence of inputs independently of a cloud computing service.

10. The method of claim 8 , wherein the one or more local computing devices comprises two or more local computing devices that cooperatively execute the model predictive controller.

11. A system comprising:

a heating, ventilation, and air-conditioning (HVAC) system of a building comprising two or more zones;

sensors that measure a system state of the HVAC system; and

a hardware controller configured via instructions to:

determine a physics model that is linearized around an operating point, the linearized physics model defining thermodynamic relationships between the two or more zones of the building;

use the linearized physics model as an equality constraint for a model predictive controller that determines a next control input to the HVAC system based on the system state;

decompose a constraint matrix H of the equality constraint into factors of a first matrix U and a second matrix V such that UU T and V T V are both diagonal matrices;

optimize an objective function of the model predictive controller by iteratively solving a linear system of equations that includes inverses of UU T and V T V to determining a sequence of inputs for a horizon of the model predictive controller; and

apply a first input of the sequence of inputs to control the HVAC system.

12. The system of claim 11 , wherein an augmented Lagrangian method is used to optimize the objective function in view of the equality constraint and other equality and inequality constraint.

13. The system of claim 11 , wherein optimizing the objective function of the model predictive controller comprises finding, in a first iteration a first factor comprising the inverse of the diagonal matrix UU T and a second factor comprising the inverse of the diagonal matrix V T V and reusing the first and second factors in subsequent iterative steps.

14. The system of claim 13 , wherein the iterations involve using the first and second factor to update primal variables of the model predictive controller and Langrangian multipliers.

15. The system of claim 11 , wherein the model predictive controller is formatted as a quadratic problem that involves optimizing a quadratic objective function subject to a set of linear equality and linear inequality constraints.

16. The system of claim 15 , wherein the set of linearity inequality constraints comprise upper and lower bound constraints on states and control inputs.

17. The system of claim 11 , the measuring of the system state, the determination of the sequence of inputs, and the applying of the first input to control the HVAC system occurs in real-time occurs in real-time.

18. The system of claim 11 , wherein the HVAC system services two or more buildings, and wherein the linear physics model defines the thermodynamic relationships between zones of the two or more buildings.

19. The system of claim 11 , wherein the hardware controller comprises two or more controllers that cooperatively execute the instructions.

20. The system of claim 11 , wherein the instructions further cause the hardware controller to determine the sequence of inputs independently of a cloud computing service.

Assignments (6)
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVAL OF US PATENTS 9356603, 10026651, 10626048 AND INCLUSION OF US PATENT 7167871 PREVIOUSLY RECORDED ON REEL 064038 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064161/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064038/0001 →