IP Library Granted Patent US 12,053,911
Granted Patent B2
US 12,053,911 · App. 18/096,229 · Granted Aug 6, 2024

Manufactured retaining wall block with improved false joint

Inventor: William H. Karau (Blanco, TX)
Assignee: PAVESTONE, LLC
B29C41/36B28B7/00B28B7/007B28B7/0097B28B7/183B28B7/28B28B17/0027E02D29/02E02D29/025E02D29/0266E04B2/32E04C1/00E04C1/395E04B2002/0208E04B2002/0219E04B2002/0269
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Quick Facts
Patent No.
US 12,053,911
App. No.
18/096,229
Granted
Aug 6, 2024
Kind
B2
Abstract

A retaining wall block having a false joint and a system of retaining wall blocks. The retaining wall block includes a body having a first textured surface and a second textured surface and a false joint dividing the first and second textured surface. The false joint can have a depth divided by the width greater than two inches. The false joint can have an interior angle of less than ten degrees. The system includes a plurality of retaining wall blocks and a first course of retaining wall blocks engaged with a second course of retaining wall blocks below. Each block in the system comprising a front face having a first textured surface and a second textured surface and a false joint dividing the first and second textured surface. The false joint can extend a predetermined depth of a third surface.

Claims (29)

1. A retaining wall block comprising:

a body having a first surface and a second surface; and

a false joint dividing the first surface and the second surface and extending a predetermined depth of the body, wherein the false joint includes a first tapered portion having a first taper angle, a second tapered portion having a second taper angle and a transition region where the second taper angle reduces to the first taper angle;

wherein the false joint has an interior angle of less than 20 degrees that extends for a predetermined distance over a length in the false joint.

2. The retaining wall block of claim 1 wherein a depth of the first tapered portion and the second tapered portion of the false joint divided by a width of the first tapered portion of the false joint is greater than 2.

3. The retaining wall block of claim 1 wherein a depth of the first tapered portion and the second tapered portion of the false joint divided by a width of the first tapered portion of the false joint is less than 3.

4. The retaining wall block of claim 1 wherein the false joint has an exterior angle of greater than 40 degrees that extends for a predetermined distance over a length in the false joint.

5. The retaining wall block of claim 1 wherein the first surface and the second surface are textured.

6. The retaining wall block of claim 1 wherein the false joint extends at least a third of a depth of the body.

7. The retaining wall block of claim 1 further comprising a base behind the first surface and the second surface of the body and having at least one ridge to produce at least one engagement cavity.

8. The retaining wall block of claim 7 wherein the body and the base define an H-shaped structure.

9. A system of retaining wall blocks, the system comprising:

a plurality of retaining wall blocks, one or more of the retaining wall blocks comprising:

a false joint dividing a first surface and a second surface and extending a predetermined depth of a third surface, the false joint having an interior angle and an exterior angle that is greater than the interior angle; and

wherein the exterior angle is greater than 40 degrees and extends for a predetermined distance over a length in the false joint.

10. The system retaining wall blocks of claim 9 wherein the predetermined depth of the third surface of the false joint divided by a width of the interior angle of the false joint is greater than 2.

11. The system of retaining wall blocks of claim 9 wherein the predetermined depth of the third surface of the false joint divided by a width of the interior angle of the false joint is less than 3.

12. The system of retaining wall blocks of claim 9 wherein the interior angle is less than 20 degrees and extends for a predetermined distance over a length in the false joint.

13. The system of claim 9 wherein the first surface and the second surface are textured.

14. The system of retaining wall blocks of claim 9 wherein the false joint extends a third or less of a depth of a body of the retaining wall block.

15. The system of retaining wall blocks of claim 9 further comprising at least one engagement protrusion, wherein the at least one engagement protrusion of a first retaining wall block are configured to engage at least one engagement cavity of an adjacent retaining wall block.

16. The system of retaining wall blocks of claim 15 wherein the at least one engagement protrusion and the at least one engagement cavity of a retaining wall block in a first course and a retaining wall block in a second course are of different dimensions.

17. The system of retaining wall blocks of claim 15 , wherein the at least one engagement protrusion of a retaining wall block in a first course of retaining wall blocks is configured to engage with the at least one engagement cavity of a retaining wall block in a second course of retaining wall blocks below.

18. A system of retaining wall blocks, the system comprising:

a plurality of retaining wall blocks, one or more of the retaining wall blocks comprising:

a false joint dividing a first surface and a second surface and extending a predetermined depth of a third surface, the false joint having a first angle and a second angle that is greater than the first angle; and

wherein the second angle is greater than 40 degrees and extends for a predetermined distance over a length in the false joint.

19. The system retaining wall blocks of claim 18 wherein the predetermined depth of the third surface of the false joint divided by a width of the first angle of the false joint is greater than 2.

20. The system of retaining wall blocks of claim 18 wherein the predetermined depth of the third surface of the false joint divided by a width of the first angle of the false joint is less than 3.

Assignments (6)
ENTITY CONVERSION - DE TO GA Recorded Jul 15, 2025
From: PAVESTONE, LLC
To: PAVESTONE, LLC
Reel/Frame 071931/0588 →
PATENT SECURITY AGREEMENT Recorded Feb 12, 2025
From: SUMMIT MATERIALS, INC.; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; PAVESTONE, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 070203/0158 →
SECURITY INTEREST Recorded Feb 10, 2025
From: PAVESTONE, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 070168/0221 →
PATENT SECURITY AGREEMENT Recorded Feb 10, 2025
From: BEST BLOCK, LLC; CONTECH ENGINEERED SOLUTIONS LLC; CUSTOM BUILDING PRODUCTS, LLC; FORTERRA CONCRETE PRODUCTS, LLC; FORTERRA PIPE & PRECAST, LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; PAVESTONE, LLC; THE QUIKRETE COMPANIES, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; USP HOLDINGS, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 070170/0919 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2023
From: KARAU, WILLIAM H.
To: PAVESTONE, LLC
Reel/Frame 062360/0197 →
CHANGE OF ADDRESS OF ASSIGNEE Recorded Jan 12, 2023
From: PAVESTONE, LLC
To: PAVESTONE, LLC
Reel/Frame 062380/0340 →