IP Library Granted Patent US 12,433,761
Granted Patent B1
US 12,433,761 · App. 18/099,736 · Granted Oct 7, 2025

Systems and methods for determining the shape of spinal rods and spinal interbody devices for use with augmented reality displays, navigation systems and robots in minimally invasive spine procedures

Inventors: Chuang-Jang Chiou (Bedford, MA); Daniel Steines (Lexington, MA); Philipp K. Lang (Franconia, NH)
Assignee: OnPoint Medical, Inc.
A61F2/4455A61B17/7082A61F2/4611A61F2002/4627
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Quick Facts
Patent No.
US 12,433,761
App. No.
18/099,736
Filed
Jan 20, 2023
Granted
Oct 7, 2025
Kind
B1
Art Unit
3773
USPC
623/17.11
Abstract

Systems, techniques, devices and methods are described for determining an axis, a curvature, and/or a 3D shape of spinal rods for optional display on a computer monitor and/or an augmented reality display. Systems, techniques, devices and methods are described for determining a leading edge, a curvature, and/or a 3D shape of interbody devices for optional display on a computer monitor and/or an augmented reality display.

Claims (48)

1. A system for performing spinal fusion surgery, the system comprising:

a tracking system for tracking one or more markers;

a computer processor;

a physical spinal rod having a length;

an inserter configured for insertion of the physical spinal rod; and

an engagement member;

wherein the rod inserter is configured for connecting to a proximal end of the physical spinal rod,

wherein the rod inserter comprises a first marker attached to the rod inserter,

wherein the engagement member comprises a second marker attached to the engagement member,

wherein the engagement member is configured to slideably engage with the physical spinal rod,

wherein the tracking system is configured to track the engagement member during movement of the engagement member from the proximal end to a distal end or from the distal end to the proximal end along a length of the physical spinal rod, and

wherein the computer processor is configured to determine an axis, a curvature, a shape or a combination thereof of the physical spinal rod based on tracking information of the engagement member in relationship to the spinal rod connected to the tracked rod inserter.

2. The system of claim 1 ,

wherein the computer processor is configured to receive information about a radius or a diameter of the physical spinal rod,

wherein the computer processor is configured to determine a shape of the physical spinal rod based on the tracking information generated by the movement of the second marker attached to the engagement member and the information about the radius or the diameter.

3. The system of claim 2 , wherein the axis is a central axis of the physical spinal rod and the shape is determined, by the computer processor, based on the radius or the diameter and the central axis.

4. The system of claim 1 , wherein the system comprises an augmented reality device, wherein the system is configured to display, by the augmented reality device, a virtual spinal rod based on the determined axis, curvature, or shape, or combination thereof of the physical spinal rod, wherein the virtual spinal rod is a virtual representation of the physical spinal rod.

5. The system of claim 4 , wherein the virtual representation comprises at least a portion of a surface of the physical spinal rod.

6. The system of claim 4 , wherein the augmented reality device comprises an optical see-through head mounted device or a video see-through head mounted device.

7. The system of claim 4 , wherein the system is configured to display at least a portion of at least one virtual spinal screw, interbody device, physical plate or combination thereof implanted in a patient, wherein the at least one virtual device is virtual representations of a physical spinal screw, a physical interbody device, or a physical plate or combination thereof.

8. The system of claim 4 , wherein system is configured to display at least a portion of a virtual screw corresponding to at least a portion of physical spinal screw, at least a portion of a virtual interbody device corresponding to at least a portion of a physical interbody device, at least a portion of a virtual plate corresponding to at least a portion of a physical plate, at least a portion of a virtual spinal rod corresponding to at least a portion of the physical spinal rod, or a combination thereof.

9. The system of claim 8 ,

wherein the at least a portion of the virtual screw corresponding to at least a portion of physical spinal screw is superimposed, aligned or superimposed and aligned with the at least portion of the physical screw, or

wherein the at least a portion of the virtual interbody device corresponding to at least a portion of the physical interbody device is superimposed, aligned or superimposed and aligned with the at least portion of the physical interbody device, or

wherein the at least a portion of the virtual plate corresponding to at least a portion of the physical plate is superimposed, aligned or superimposed and aligned with the at least portion of the physical plate, or

wherein the at least a portion of the virtual spinal rod corresponding to at least a portion of the physical rod is superimposed, aligned or superimposed and aligned with the at least portion of the physical spinal rod.

10. The system of claim 9 , wherein the physical interbody device is attached to an inserter, or wherein the physical spinal rod is attached to the inserter.

11. The system of claim 4 , wherein the system is configured to display a receiving portion of a virtual screw tulip, and wherein the receiving portion of the virtual screw tulip is configured to receive the virtual spinal rod.

12. The system of claim 11 , wherein the display of the virtual screw tulip comprises a virtual representation of a thread or of a fastening mechanism for a locking screw for fastening the physical spinal rod.

13. The system of claim 4 , wherein the augmented reality device is configured to provide a magnified view of the virtual spinal rod, a virtual spinal screw, a virtual screw tulip, a spinal rod receiving portion of the virtual screw tulip, or a combination thereof.

14. The system of claim 11 , wherein the system is configured to facilitate advancing the virtual spinal rod towards the receiving portion of one or more virtual screw tulip, wherein the system is configured to keep the virtual spinal rod superimposed and aligned with the physical spinal rod during the advancing.

15. The system of claim 1 , wherein the tracking system is configured to determine one or more coordinates of the one or more markers.

16. The system of claim 1 , wherein the one or more markers comprise at least one optical marker, at least one geometric pattern, at least one retroreflective marker, at least one infrared marker, at least one radiofrequency emitting and/or receiving marker, at least one light emitting diode, at least one inertial measurement unit or a combination thereof.

17. A system for performing spinal surgery, the system comprising:

a tracking system for tracking one or more markers;

a computer processor;

an inserter configured for insertion of a physical spinal interbody device;

a physical spinal interbody device;

a registration device;

wherein the inserter is configured for connecting to the physical spinal interbody device,

wherein the inserter comprises a first marker attached to inserter,

wherein the registration device comprises a second marker attached to the registration device,

wherein the registration device comprises a surface for slideable, rotatable, and/or moveable engagement of the physical spinal interbody device with the registration device,

wherein the tracking system is configured to track the inserter during movement of the physical spinal interbody device on the surface of the registration device,

wherein the computer processor is configured to determine at least a portion of a shape of the physical spinal interbody device based on tracking information of the inserter with the connected physical interbody device in relationship to the tracking information of the second marker attached to the registration device.

18. The system of claim 17 , wherein the at least a portion of the shape is an edge of the physical spinal interbody device, wherein the edge is at least a portion of a leading edge of the physical spinal interbody device configured for insertion into an intervertebral disc space.

19. The system of claim 18 , wherein the computer processor is configured to determine a dimension of the physical spinal interbody device based on a distance between the leading edge of the physical spinal interbody device and the attachment of the physical spinal interbody device to the inserter.

20. The system of claim 19 , wherein the dimension is a width or a depth of the physical spinal interbody device.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2023
From: CHIOU, CHUANG-JANG; STEINES, DANIEL; LANG, PHILIPP K.
To: ONPOINT MEDICAL, INC.
Reel/Frame 063629/0024 →
Continuity (1)
Provisional Application 63301169 · Jan 20, 2022
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