IP Library Granted Patent US 11,938,800
Granted Patent B2
US 11,938,800 · App. 18/104,403 · Granted Mar 26, 2024

Tonneau cover with torsion element

Inventors: Jerome Facchinello (Grand Blanc, MI); Chad A. Carter (Manchester, MI)
Assignee: EXTANG CORPORATION
B60J7/12B60J7/196B60R5/045
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Quick Facts
Patent No.
US 11,938,800
App. No.
18/104,403
Granted
Mar 26, 2024
Kind
B2
Abstract

A tonneau cover that includes a first panel, a second panel, a hinge between the first panel and the second panel, and a torsion element between the first panel and the second panel. The torsion element applies an urging force onto one or both of the first panel and the second panel during movement of the first panel and/or the second panel about the hinge.

Claims (19)

1. A method of operating a tonneau cover, the tonneau cover configured for placement above a cargo area of a vehicle, the cargo area having a plurality of side walls, the method comprising:

a first pivoting step, where a first moveable panel of the tonneau cover is moved on top of a second moveable panel of the tonneau cover about a first hinge, and then a second pivoting step where both of the first moveable panel and the second moveable panel are moved together on top of a third panel of the tonneau cover about a second hinge; wherein during the second pivoting step, a torsion element that is arranged between the second moveable panel and the third moveable panel is configured to apply an assisting force or torque onto the second moveable panel to at least partially offset a weight of at least both of the first moveable panel and the second moveable panel as the first moveable panel and the second moveable panel are together moved on top of the third panel.

2. The method according to claim 1 , wherein the torsion element has a Z shape feature.

3. The method according to claim 1 , wherein the torsion element comprises a torsion bar.

4. The method according to claim 1 , wherein the torsion element comprises a torsion spring, a spring, or a compression spring.

5. The method according to claim 1 , wherein the torsion element is attached to the second moveable panel.

6. The method according to claim 1 , wherein the second movable panel and/or the third panel comprises a frame, and the torsion element is attached to the frame.

7. The method according to claim 6 , wherein the frame comprises a recess into which the torsion element is at least partially received.

8. The method according to claim 6 , wherein a bracket is attached to the frame, and the torsion element is attached to the bracket.

9. The method according to claim 1 , wherein the second moveable panel is in a generally horizontal position before and after the first pivoting step and the second pivoting step.

10. The method according to claim 1 , wherein the first moveable panel is a rear-most panel, and is provided adjacent to a tailgate of the cargo area of the vehicle.

11. The method according to claim 1 , wherein the tonneau cover comprises one or more additional panels arranged between the first moveable panel and a tailgate of the cargo area of the vehicle and/or between the first moveable panel and the second moveable panel.

12. The method according to claim 1 , wherein the first pivoting step and/or the second pivoting step takes place manually.

13. The method according to claim 1 , wherein the first pivoting step and/or the second pivoting step takes place automatically via one or more motors, cylinders, and/or actuators.

14. A method of operating a tonneau cover, the tonneau cover configured for placement above a cargo area of a vehicle, the cargo area having a plurality of side walls, a front wall that is adjacent to a passenger area of a vehicle, and an opposing tailgate, the method comprising:

i) a first moving step where a first movable panel of the tonneau cover is moved in an upwardly direction away from a top end of the tailgate and onto a second movable panel of the tonneau cover, then ii) a second moving step where the first movable panel and the second movable panel are together moved onto a third movable panel of the tonneau cover, and then iii) a third moving step where the first movable panel, the second movable panel, and the third movable panel are together moved onto a fourth panel of the tonneau cover, wherein during the third moving step, a torsion element is configured to apply an assisting force or torque onto the third moveable panel to at least partially offset a weight of at least the first movable panel, the second movable panel, and the third movably panel.

15. The method according to claim 14 , wherein the torsion element is not a shock or cylinder.

16. The method according to claim 15 , wherein the first moving step and/or the second moving step takes place manually and/or via one or more motors, cylinders, and/or actuators.

17. The method according to claim 14 , wherein the tonneau cover further comprises a shock.

Assignments (4)
SECURITY INTEREST Recorded Apr 29, 2026
From: A.R.E. ACCESSORIES, LLC; ADELL GROUP, LLC; ADVANTAGE TRUCK ACCESSORIES, INC.; BEDRUG, INC.; BELMOR, INC.; BUSHWACKER AUTOMOTIVE GROUP, LLC; BUSHWACKER, INC.; CORD GROUP LLC; EXTANG CORPORATION; HUSKY LINERS, INC.; LAURMARK ENTERPRISES, INC.; LUND MOTION PRODUCTS, INC.; LUND, INC.; HOPE VALLEY INDUSTRIES, LLC; LUND INTERNATIONAL HOLDING COMPANY; MAXTON GROUP, INC.; N-FAB, INC.; OMIX-ADA, INC.; POWERFLOW, INC.; REALTRUCK GROUP, INC.; REALTRUCK, LLC; RETRAX HOLDINGS, LLC; ROLL-N-LOCK CORPORATION; RUGGED LINER, INC.; SUPERLIFT, LLC; TRUXEDO, INC.; ULTRA AXLE, LLC; UNDERCOVER, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 075566/0310 →
SECURITY INTEREST Recorded Apr 29, 2026
From: A.R.E. ACCESSORIES, LLC; ADELL GROUP, LLC; ADVANTAGE TRUCK ACCESSORIES, INC.; BEDRUG, INC.; BELMOR, INC.; BUSHWACKER AUTOMOTIVE GROUP, LLC; BUSHWACKER, INC.; CORD GROUP LLC; EXTANG CORPORATION; HUSKY LINERS, INC.; LAURMARK ENTERPRISES, INC.; LUND MOTION PRODUCTS, INC.; LUND, INC.; HOPE VALLEY INDUSTRIES, LLC; LUND INTERNATIONAL HOLDING COMPANY; MAXTON GROUP, INC.; N-FAB, INC.; OMIX-ADA, INC.; POWERFLOW, INC.; REALTRUCK GROUP, INC.; REALTRUCK, LLC; RETRAX HOLDINGS, LLC; ROLL-N-LOCK CORPORATION; RUGGED LINER, INC.; SUPERLIFT, LLC; TRUXEDO, INC.; ULTRA AXLE, LLC; UNDERCOVER, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 075566/0472 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2023
From: FACCHINELLO, JEROME; CARTER, CHAD
To: TECTUM HOLDINGS, INC.
Reel/Frame 062559/0552 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2023
From: TECTUM HOLDINGS, INC.
To: EXTANG CORPORATION
Reel/Frame 062559/0558 →