IP Library Granted Patent US 12,145,102
Granted Patent B2
US 12,145,102 · App. 18/106,076 · Granted Nov 19, 2024

Air filter and filter media thereof

Inventors: Jaspreet S. Dhau (San Francisco, CA); Dilip N. Goswami (San Francisco, CA); Philip Myers (San Francisco, CA)
Assignee: Molekule, Inc.
B01D53/86B01D53/007F24F8/22B01D2255/802B01D2257/302B01D2257/40B01D2257/708B01D2259/804
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Quick Facts
Patent No.
US 12,145,102
App. No.
18/106,076
Granted
Nov 19, 2024
Kind
B2
Abstract

A filter media can include a fiber coated with a barrier coating that is substantially non-reactive to reactive species, and a photocatalytic coating disposed on the barrier coating, wherein the photocatalytic coating generates reactive species in response to illumination with optical radiation.

Claims (28)

1. A hybrid filter comprising:

a photocatalytic layer comprising:

a fibrous substrate wherein fibers of the fibrous substrate are coated with a barrier coating, wherein the fibers are composed essentially of a polymer, wherein the fibers are at least 80% transparent to UV-A optical radiation; and

photocatalytic particles disposed on the barrier coating of the fibrous substrate; and

a sorbent layer in contact with the photocatalytic layer, the sorbent layer comprising activated carbon disposed on a second substrate.

2. The hybrid filter of claim 1 , wherein the sorbent layer is contacted to the photocatalytic layer using an adhesive.

3. The hybrid filter of claim 1 , wherein the polymer comprises polymethyl methacrylate.

4. The hybrid filter of claim 1 , wherein the barrier coating comprises a silicate glass.

5. The hybrid filter of claim 4 , wherein the barrier coating is between about 10 and about 200 nm thick.

6. The hybrid filter of claim 4 , where the barrier coating is inert to gas phase reactive oxygen species.

7. The hybrid filter of claim 1 , wherein about 10% of a surface area of the photocatalyst particles is implanted in the barrier coating.

8. The hybrid filter of claim 1 , wherein the fibrous substrate achieves a first MERV rating, wherein the photocatalytic layer achieves a second MERV rating, wherein the second MERV rating is greater than the first MERV rating.

9. The hybrid filter of claim 8 , wherein the second MERV rating is at least 16.

10. The hybrid filter of claim 1 , wherein the photocatalytic layer further comprises electrically conductive material in electrical contact with the photocatalytic particles, wherein the electrically conductive material is disposed on at most 50% of a surface area of the fibrous substrate.

11. A filter media comprising:

a fibrous substrate, wherein fibers of the fibrous substrate are coated with a barrier coating that is inert to gaseous reactive oxygen species, wherein the fibrous substrate is at least 80% transparent to ultraviolet optical radiation; and

photocatalytic particles disposed on the barrier coating, wherein the photocatalytic particles form reactive oxygen species in the presence of ultraviolet optical radiation.

12. The filter media of claim 11 , further comprising a conductive material disposed on the barrier coating and in electrical communication with the photocatalytic particles.

13. The filter media of claim 12 , wherein the conductive material comprises metal particles, wherein the metal particles cover at most 50% of a surface area of the fibrous substrate.

14. The filter media of claim 11 , wherein a photocatalytic particle is implanted in the barrier coating, wherein at most 10% of a surface area of the photocatalytic particle is implanted in the barrier coating.

15. The filter media of claim 11 , wherein the photocatalytic particle comprises at least one of anatase titanium dioxide, rutile titanium dioxide, sodium tantalite, or zinc oxide.

16. The filter media of claim 11 , wherein the fibrous substrate comprises polymethylmethacrylate.

17. The filter media of claim 11 , wherein a thickness of the barrier coating is between about 10 nm and about 200 nm.

18. The filter media of claim 17 , wherein the barrier coating conformally coats the fibers of the fibrous substrate.

19. The filter media of claim 11 , wherein the fibrous substrate and the photocatalytic particles cooperatively form a photocatalytic layer, the filter media further comprising a sorbent layer in contact with and distinct from the photocatalytic layer.

20. The filter media of claim 19 , wherein the sorbent layer comprises a second substrate with activated carbon disposed on the second substrate.

21. The filter media of claim 19 , wherein the sorbent layer is adhered to the photocatalytic layer.

22. The filter media of claim 11 , wherein the fibrous substrate comprises a MERV score of at least 16.

Assignments (5)
CHANGE OF NAME Recorded Nov 6, 2024
From: MOLEKULE GROUP, INC.
To: MKUL, INC.
Reel/Frame 069318/0895 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2024
From: MKUL, INC.
To: MOLEKULE GROUP, INC.
Reel/Frame 069319/0930 →
DEBTORS' JOINT PLAN OF REORGANIZATION UNDER CHAPTER 11 OF THEBANKRUPTCY CODE Recorded Nov 6, 2024
From: MOLEKULE, INC.
To: MOLEKULE GROUP, INC.
Reel/Frame 069322/0709 →
SECURITY INTEREST Recorded Nov 1, 2024
From: MOLEKULE GROUP, INC.
To: FIRST-CITIZENS BANK & TRUST COMPANY
Reel/Frame 069109/0262 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2023
From: DHAU, JASPREET S.; GOSWAMI, DILIP; MYERS, PHILIP
To: MOLEKULE, INC.
Reel/Frame 062601/0541 →