IP Library Granted Patent US 12,098,694
Granted Patent B2
US 12,098,694 · App. 18/106,341 · Granted Sep 24, 2024

Throttle body spacer

Inventor: Steve Williams (Cherry Valley, CA)
Assignee: K&N Engineering, Inc.
F02M35/10262F02M35/0204F02M35/10F02M35/104
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Quick Facts
Patent No.
US 12,098,694
App. No.
18/106,341
Granted
Sep 24, 2024
Kind
B2
Abstract

An apparatus and methods are provided for a throttle body spacer that improves the performance of an internal combustion engine. The throttle body spacer comprises a body that includes an airflow opening for conducting airflow from a throttle body into an intake manifold. A spiral is disposed along a sidewall of the airflow opening and configured for swirling the airflow. The spiral comprises a helical shape disposed around a circumference of the sidewall and extends from an initial bore near a first contact surface of the body to a second contact surface. The helical shape includes a diameter that increases as the spiral extends toward the second contact surface, giving the body a sidewall taper angle that contributes to an increase in power output of the engine. A sawtooth cross-sectional shape of the spiral causes the airflow to swirl so as to improve atomization of an air-fuel mixture entering engine.

Claims (24)

1. A throttle body spacer for an internal combustion engine, the throttle body spacer comprising:

a body comprising a first contact surface and a second contact surface;

an opening for conducting airflow through the body;

a tapered sidewall comprising the opening;

a spiral along the sidewall of the opening, wherein the spiral comprises a helical shape that begins near an initial bore adjacent to the first contact surface and extends to the second contact surface; and

wherein a diameter of the opening increases as the spiral extends toward the second contact surface, giving the body a sidewall taper angle that contributes to a greater air charge within an intake manifold.

2. The throttle body spacer of claim 1 , wherein the first contact surface is configured to join with a throttle body.

3. The throttle body spacer of claim 2 , wherein the first contact surface comprises a substantially flat surface that is configured to receive a gasket for sealing the first contact surface with the throttle body.

4. The throttle body spacer of claim 1 , wherein the second contact surface is configured to join with an intake manifold comprising the internal combustion engine.

5. The throttle body spacer of claim 4 , wherein the second contact surface comprises a substantially flat surface that is configured to receive a gasket for sealing the second contact surface with the intake manifold.

6. The throttle body spacer of claim 1 , wherein the spiral is configured to swirl the airflow passing through the opening.

7. The throttle body spacer of claim 6 , wherein the spiral is configured to improve atomization of an air-fuel mixture entering combustion chambers of the internal combustion engine.

8. The throttle body spacer of claim 7 , wherein the tapered sidewall comprises a diameter of the spiral that increases as the spiral extends toward the second contact surface.

9. The throttle body spacer of claim 8 , wherein the tapered sidewall comprises a sidewall taper angle ranging between about 5-degrees and about 15-degrees with respect to the opening.

10. The throttle body spacer of claim 1 , wherein the spiral comprises a sawtooth cross-sectional shape comprising a top surface and an angled surface that is disposed at a spiral angle with respect to the top surface.

11. The throttle body spacer of claim 10 , wherein the top surface is substantially perpendicular to the airflow through the opening.

12. The throttle body spacer of claim 11 , wherein the spiral angle is substantially 45 degrees with respect to the top surface.

13. The throttle body spacer of claim 12 , wherein the spiral includes a spiral depth and a spiral pitch configured to reduce turbulence of the airflow through the opening.

14. A method for a throttle body spacer for an internal combustion engine, comprising: configuring a body having a first contact surface and a second contact surface; forming an opening for conducting airflow through the body; tapering a sidewall comprising the opening; disposing a spiral along the sidewall of the opening; wherein a diameter of the opening increases as the spiral extends toward the second contact surface, giving the body a sidewall taper angle that contributes to a greater air charge within an intake manifold; and wherein disposing the spiral comprises forming a helical shape that begins near an initial bore adjacent to the first contact surface and extends to the second contact surface.

15. The method of claim 14 , wherein disposing the spiral comprises forming a helical shape that beings near an initial bore adjacent to the first contact surface and extends to the second contact surface.

16. The method of claim 15 , wherein tapering the sidewall includes increasing a diameter of the spiral as the spiral extends toward the second contact surface.

17. The method of claim 16 , wherein increasing the diameter comprises forming a sidewall taper angle ranging between about 5-degrees and about 15-degrees with respect to the opening.

18. The method of claim 15 , wherein forming the helical shape includes forming a sawtooth cross-sectional shape of the spiral comprising a top surface and an angled surface that is disposed at a spiral angle with respect to the top surface.

19. The method of claim 18 , wherein forming the sawtooth cross-sectional shape includes disposing the top surface substantially perpendicular to the airflow through the opening.

Assignments (3)
PATENT SECURITY AGREEMENT – SUPPLEMENT NO. 1 Recorded Oct 25, 2024
From: K & N ENGINEERING, INC.
To: ANKURA TRUST COMPANY, LLC
Reel/Frame 069268/0013 →
SECURITY INTEREST Recorded Oct 24, 2024
From: K & N ENGINEERING, INC.
To: FIFTH THIRD BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 071008/0165 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2023
From: FIELLO, JONATHAN RICHARD
To: K&N ENGINEERING, INC.
Reel/Frame 064738/0962 →