IP Library Granted Patent US 12,266,754
Granted Patent B2
US 12,266,754 · App. 18/108,557 · Granted Apr 1, 2025

Apparatus for manufacturing electrode body and method for manufacturing electrode body

Inventors: Yuki Hirahara (Toyohashi, JP); Masakazu Umehara (Kurokawa-gun, JP); Naohiro Ishizuka (Toyota, JP); Kou Saito (Hamamatsu, JP); Naoya Kishimoto (Nagoya, JP)
Assignees: TOYOTA BATTERY CO., LTD.; TOYOTA JIDOSHA KABUSHIKI KAISHA; PRIME PLANET ENERGY & SOLUTIONS, INC.
H01M10/0404B05C5/0245B05C5/0254B05C9/12H01M4/04H01M4/0404H01M4/139H01M10/0525
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Quick Facts
Patent No.
US 12,266,754
App. No.
18/108,557
Granted
Apr 1, 2025
Kind
B2
Abstract

An apparatus for manufacturing an electrode body includes a coater and an attraction magnet. The coater applies a mixture paste including an electrode active material to a substrate that is configured to be a current collector. The attraction magnet is opposed to an applied layer of the mixture paste formed on the substrate so that when the mixture paste contains a metal object, the attraction magnet attracts the metal object so as to change a shape of a surface of the applied layer.

Claims (15)

1. An apparatus for manufacturing an electrode body, the apparatus comprising:

a coater that applies a mixture paste including an electrode active material to a substrate that is configured to be a current collector;

a discharge slot arranged on the coater to discharge the mixture paste;

a collection magnet arranged on the discharge slot to remove and collect a metal object contained in the applied mixture paste from the applied mixture paste, wherein the collection magnet is opposed to an applied layer of the mixture paste formed on the substrate, and the collection magnet is arranged at a downstream side of the discharge slot in a transportation direction of the substrate that is continuously transported; and

an attraction magnet opposed to the applied layer of the mixture paste formed on the substrate and configured to attract a metal object that is not collected by the collection magnet so that when the mixture paste contains the metal object that is not collected by the collection magnet, the attraction magnet attracts the metal object that is not collected by the collection magnet so as to change a shape of a surface of the applied layer.

2. The apparatus according to claim 1 , wherein the apparatus is configured to attract the metal object that is not collected by the collection magnet with the attraction magnet so that the metal object that is not collected by the collection magnet forms a protrusion on the surface of the applied layer.

3. The apparatus according to claim 1 , wherein when the attraction magnet attracts the metal object that is not collected by the collection magnet having a length of 50 μm or greater, the apparatus is configured to change the shape of the surface of the applied layer.

4. The apparatus according to claim 1 , further comprising: a visual inspection device that detects a change in the shape of the surface of the applied layer.

5. The apparatus according to claim 1 , wherein the applied layer of the mixture paste formed on the substrate has a thickness that is greater than or equal to 20 μm and less than or equal to 50 μm.

6. An apparatus for manufacturing an electrode body, the apparatus comprising:

a coater that applies a mixture paste including an electrode active material to a substrate that is configured to be a current collector;

a discharge slot arranged on the coater to discharge the mixture paste; and

a collection magnet arranged on the discharge slot to remove and collect a metal object contained in the applied mixture paste from the applied mixture paste,

wherein the collection magnet is opposed to an applied layer of the mixture paste formed on the substrate, and the collection magnet is arranged at a downstream side of the discharge slot in a transportation direction of the substrate that is continuously transported.

7. The apparatus according to claim 6 , wherein the applied layer of the mixture paste formed on the substrate has a thickness that is greater than or equal to 20 μm and less than or equal to 50 μm.

Assignments (2)
CHANGE OF NAME Recorded Jan 16, 2025
From: PRIMEARTH EV ENERGY CO., LTD.
To: TOYOTA BATTERY CO., LTD.
Reel/Frame 070226/0103 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2023
From: HIRAHARA, YUKI; UMEHARA, MASAKAZU; ISHIZUKA, NAOHIRO; SAITO, KOU; KISHIMOTO, NAOYA
To: PRIMEARTH EV ENERGY CO., LTD.; TOYOTA JIDOSHA KABUSHIKI KAISHA; PRIME PLANET ENERGY & SOLUTIONS, INC.
Reel/Frame 062679/0409 →
Priority Claims (1)
JP 2022-020550 · Feb 14, 2022 · national
Continuity (1)
Related Publication 20230261242A1 · Aug 17, 2023
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Cited By (1)
US 12,533,703