IP Library Granted Patent US 12,614,868
Granted Patent B2
US 12,614,868 · App. 18/110,930 · Granted Apr 28, 2026

Contact element, electrical connector and electrical connector assembly

Inventors: Rakesh R S (Bangalore, IN); Sundareshan M D (Pontoise, FR); Xavier Rouillard (Pontoise, FR)
Assignees: TE Connectivity India Private Limited; TE Connectivity Solutions GmbH
H01R13/11H01R13/40
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Quick Facts
Patent No.
US 12,614,868
App. No.
18/110,930
Granted
Apr 28, 2026
Kind
B2
Abstract

A contact element includes a frame and a contact spring fixed to the frame. The frame has a first region and a second region opposite the first region. The second region is spaced apart from the first region by a gap. The contact spring has a fixed end fixed to the first region of the frame and a free end opposite the fixed end. The contact spring extends from the first region across the gap to the second region. The free end of the contact spring overlaps the second region.

Claims (25)

1 . A contact element, comprising:

a frame having a first region, a second region opposite the first region, and a third region connecting the first region and the second region, the second region is spaced apart from the first region by a gap, the third region has a bight; and

a contact spring having a fixed end fixed to the first region of the frame and a free end opposite the fixed end, the contact spring extends from the first region across the gap to the second region, the bight is a folded section of the third region that shortens the third region such that the free end of the contact spring overlaps the second region.

2 . The contact element of claim 1 , wherein the frame is formed from a sheet metal.

3 . The contact element of claim 1 , wherein the bight extends in a direction along which the contact spring is elastically deflectable.

4 . The contact element of claim 1 , wherein the bight extends over a part of the third region and is closer to the second region than the first region.

5 . The contact element of claim 1 , wherein the contact spring is located at a same side of the frame as the bight.

6 . The contact element of claim 1 , wherein the contact spring extends from the frame to a height that is equal to a bight height that the bight extends from the frame.

7 . The contact element of claim 1 , wherein the contact spring is elastically deflectable from a rest position in a direction toward the gap.

8 . The contact element of claim 7 , wherein, in an elastically deflected position, the contact spring rests against the second region of the frame.

9 . The contact element of claim 1 , wherein the frame is arranged in a plane and the contact spring is elastically deflected perpendicular to the plane.

10 . The contact element of claim 9 , wherein the contact spring has a curved portion with an apex located at a height above the plane of the frame.

11 . The contact element of claim 10 , wherein the apex is closer to the free end of the contact spring than to the fixed end of the contact spring.

12 . The contact element of claim 11 , wherein the bight has a further curved portion with a further apex.

13 . The contact element of claim 12 , wherein the apex of the contact spring and the further apex of the bight are aligned along a length direction.

14 . The contact element of claim 1 , wherein the contact spring has a compressed state in which the contact spring is deflected toward the gap and the free end abuts the second region.

15 . The contact element of claim 14 , wherein the free end of the contact spring moves along the second region of the frame.

16 . An electrical connector, comprising:

a connector housing having a connection recess; and

a contact element received and held in the connector housing, the contact element is accessible via the connection recess and the contact element extends toward the connection recess, the contact element includes a frame and a contact spring, the frame has a first region, a second region opposite the first region, and a third region connecting the first region and the second region, the second region is spaced apart from the first region by a gap, the third region has a bight, the contact spring has a fixed end fixed to the first region of the frame and a free end opposite the fixed end, the contact spring extends from the first region across the gap to the second region, the bight is a folded section of the third region that shortens the third region such that the free end of the contact spring overlaps the second region.

17 . An electrical connector assembly, comprising:

an electrical connector including a connector housing having a connection recess and a contact element received and held in the connector housing, the contact element is accessible via the connection recess and the contact element extends toward the connection recess, the contact element includes a frame and a contact spring, the frame has a first region, a second region opposite the first region, and a third region connecting the first region and the second region, the second region is spaced apart from the first region by a gap, the third region has a bight, the contact spring has a fixed end fixed to the first region of the frame and a free end opposite the fixed end, the contact spring extends from the first region across the gap to the second region, the bight is a folded section of the third region that shortens the third region such that the free end of the contact spring overlaps the second region; and

a mating connector insertable into the electrical connector and forming an electric connection with the electrical connector, the mating connector has a cross section complementary to the connection recess.

18 . The electrical connector assembly of claim 17 , wherein the mating connector is supported by the bight which prevents movement of the mating connector toward the frame.

19 . The electrical connector assembly of claim 18 , wherein the bight is one of a pair of opposing bights of the contact element that receive a portion of the mating connector between the bights and guide the portion of the mating connector during insertion into the electrical connector.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2024
From: TYCO ELECTRONICS FRANCE SAS
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 069312/0306 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2023
From: R S, RAKESH; M D, SUNDARESHAN
To: TE CONNECTIVITY INDIA PRIVATE LIMITED
Reel/Frame 062728/0290 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2023
From: ROUILLARD, XAVIER
To: TYCO ELECTRONICS FRANCE SAS
Reel/Frame 062728/0309 →
Priority Claims (1)
EP 22157333 · Feb 17, 2022 · regional
Continuity (1)
Related Publication 20230261407A1 · Aug 17, 2023
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