Power sources and transmission networks for auxiliary equipment onboard hydraulic fracturing units and associated methods
Embodiments of systems and methods disclosed provide a hydraulic fracturing unit that includes a reciprocating plunger pump configured to pump a fracturing fluid and a powertrain configured to power the reciprocating plunger pump. The powertrain includes a prime mover and a drivetrain, the prime mover including a gas turbine engine. The hydraulic fracturing unit also includes auxiliary equipment configured to support operation of the hydraulic fracturing unit including the reciprocating plunger pump and the powertrain. A power system is configured to power the auxiliary equipment. The power system includes a power source and a power network. The power source is configured to generate power for the auxiliary equipment. The power network is coupled to the power source and the auxiliary equipment, and configured to deliver the power generated by the power source to the auxiliary equipment. Associated systems including a plurality of hydraulic fracturing units are also provided.
1. A system for fracturing a well, the system comprising:
a hydraulic fracturing unit comprising:
a chassis,
a pump connected to the chassis and configured to pump a fracturing fluid,
a powertrain connected to the chassis and configured to power the pump, and
auxiliary equipment driven by a motor to support operation of the hydraulic fracturing unit including the pump and the powertrain;
an electric power arrangement configured to power the auxiliary equipment, the electric power arrangement comprising an engine-generator set configured to generate electric power;
an electric power network configured to deliver electric power generated by the engine-generator set to the motor, the electric power network connected to the engine-generator set and the motor, the electric power network configured to connect to one or more of a utility power grid, a battery bank, or another engine-generator set responsive to a failure or fault of the engine-generator set of the electric power arrangement, and the electric power network comprising an electric bus positioned to connect the hydraulic fracturing unit to the electric power arrangement; and
a manifold connected to the pump, the manifold configured to deliver fracturing fluid from the pump to the well.
2. The system of claim 1 , wherein the engine-generator set of the electric power arrangement includes a diesel engine and an electric generator, the diesel engine configured to drive the electric generator to generate the electric power.
3. The system of claim 1 , wherein the engine-generator set of the electric power arrangement includes a turbine engine and an electric generator, the turbine engine configured to drive the electric generator to generate the electric power.
4. The system of claim 1 , wherein the electric power network further comprises a connection to a utility power grid, and wherein the electric power network is further configured to switchably connect the utility power grid to the motor to deliver power to the motor responsive to the failure or fault of the engine-generator set of the electric power arrangement.
5. The system of claim 1 , wherein the electric power network further comprises a connection to a battery bank, and wherein the electric power network is further configured to switchably connect the battery bank to the motor responsive to the failure or fault of the engine-generator set of the electric power arrangement.
6. The system of claim 1 , wherein the electric power network further comprises a connection to another engine-generator set, and wherein the electric power network is further configured to switchably connect the another engine-generator set to the motor responsive to the failure or fault of the engine-generator set of the electric power arrangement.
7. The system of claim 1 , further comprising a plurality of hydraulic fracturing units and a plurality of electric power arrangements, wherein each unit of the plurality of fracturing units comprises one of the hydraulic fracturing unit, wherein each arrangement of the plurality of electric power arrangements comprises one of the electric power arrangement, and wherein each arrangement of the plurality of electric power arrangements is connected to the chassis of a unit of the plurality of hydraulic fracturing units.
8. The system of claim 7 , wherein the electric power network is connected to the engine-generator set of each arrangement of the plurality of electric power arrangements and to the motor of each unit of the plurality of fracturing units, and wherein the electric power network is further configured to switchably connect the engine-generator set of a first arrangement of the plurality of electric power arrangements to the motor of a first unit of the plurality of hydraulic fracturing units responsive to the failure or fault of a second arrangement of the plurality of electric power arrangements.
9. The system of claim 7 , wherein the electric power network is connected to a battery bank, wherein each engine-generator set of the plurality of electric power arrangements is configured to generate electric power to charge the battery bank, and wherein the electric power network is further configured to switchably connect the battery bank to the motor of a first unit of the plurality of hydraulic fracturing units responsive to a failure or fault of the engine-generator set of a first arrangement of the plurality of electric power arrangements.
10. The system of claim 9 , wherein the electric power network is connected to a utility power grid, and wherein the electric power network is further configured to switchably connect the utility power grid to the battery bank.
11. The system of claim 9 , wherein the electric bus connects the plurality of electric power arrangements to the battery bank.
12. The system of claim 1 , wherein the electric power network is connected to a battery bank, and wherein the electric power network is further configured to switchably connect the battery bank to the motor responsive to the failure or fault of the engine-generator set of the electric power arrangement.
13. The system of claim 12 , wherein the electric power network further comprises a connection to a utility power grid, and wherein the electric power network is further configured to switchably connect the utility power grid to the motor responsive to the failure or fault of the engine-generator set of the electric power arrangement.
14. The system of claim 1 , wherein the powertrain includes a direct drive gas turbine engine and a drivetrain.
15. A method of fracturing a well, the method comprising:
providing a hydraulic fracturing unit, the hydraulic fracturing unit comprising:
a chassis,
auxiliary equipment located onboard the chassis,
a pump connected to the chassis and configured to pump a fracturing fluid, and
a powertrain connected to the chassis and configured to power the pump;
arranging an electric power arrangement to power the auxiliary equipment, the electric power arrangement comprising an engine-generator set configured to generate electric power;
arranging an electric power network to deliver electric power generated by the electric power arrangement to the auxiliary equipment, the electric power network comprising an electric bus connected to the engine-generator set, and the electric power network configured to connect to and deliver power to the auxiliary equipment from one or more of a utility power grid, a battery bank, or another engine-generator set responsive to a failure or fault of the engine-generator set of the electric power arrangement;
connecting a manifold to the pump, the manifold being configured to deliver fracturing fluid from the pump to the well;
operating the powertrain to power the pump to pump the fracturing fluid; and
operating the electric power arrangement to power the auxiliary equipment.
16. The method of claim 15 , wherein the engine-generator set of the electric power arrangement includes a diesel engine and an electric generator, and wherein operating the electric power arrangement includes operating the diesel engine to drive the electric generator.
17. The method of claim 15 , wherein the engine-generator set of the electric power arrangement includes a turbine engine and an electric generator, and wherein operating the electric power arrangement includes operating the turbine engine to drive the electric generator.
18. The method of claim 15 , wherein the electric power network further comprises a connection to a utility power grid, and wherein the step of operating the electric power arrangement includes delivering electric power from the utility power grid to the auxiliary equipment responsive to the failure or fault of the engine-generator set of the electric power arrangement.
19. The method of claim 15 , further comprising providing a battery bank, wherein the battery bank is configured to be charged by the engine-generator set of the electric power arrangement, and wherein operating the electric power arrangement includes connecting the electric power network to the battery bank to deliver electric power to the auxiliary equipment responsive to the failure or fault of the engine-generator set of the electric power arrangement.
20. The method of claim 15 , further comprising providing another engine-generator set, wherein operating the electric power arrangement includes connecting the electric power network to the another engine-generator set to deliver electric power to the auxiliary equipment responsive to the failure or fault of the engine-generator set of the electric power arrangement.
21. The method of claim 15 , wherein the providing the hydraulic fracturing unit further comprises providing a plurality of hydraulic fracturing units and a plurality of electric power arrangements, wherein each unit of the plurality of fracturing units comprises one of the hydraulic fracturing unit, wherein each arrangement of the plurality of electric power arrangements comprises one of the electric power arrangement, and wherein the step of arranging an electric power arrangement includes connecting each arrangement of the plurality of electric power arrangements to the chassis of a unit of the plurality of hydraulic fracturing units.
22. The method of claim 15 , wherein the step of arranging the electric power network includes connecting the hydraulic fracturing unit to the electric power arrangement to deliver electric power to the auxiliary equipment of the hydraulic fracturing unit.
23. The method of claim 22 , further comprising connecting the electric power network to another engine-generator set to deliver electrical power from the another engine-generator set to the auxiliary equipment responsive to the failure or fault of the engine-generator set of the electric power arrangement.
24. The method of claim 23 , further comprising providing a plurality of electric power arrangements, wherein each arrangement of the plurality of electric power arrangements comprises one of the electric power arrangement, and the method further comprising:
connecting a battery bank to the plurality of electric power arrangements;
operating the engine-generator sets of the plurality of electric power arrangements to charge the battery bank; and
delivering to the auxiliary equipment electric power from the battery bank responsive to the failure or fault of the engine-generator set of at least one arrangement of the plurality of electric power arrangements.
25. The method of claim 15 , wherein the powertrain includes a direct drive gas turbine engine and a drivetrain.