Method for box leak detection and leak detection system
View Patent ↗This application provides a method for box leak detection and a leak detection system, and relates to the field of leak detection technologies. The method for box leak detection may include: filling a box under test with a tracer gas, where the box under test has a plurality of positions under test; and measuring a leak rate at each position under test. Leak detection may be performed on each position under test of the box under test. In this way, not only a specific leak position can be determined, so that leak-proof treatment may be subsequently performed on the leak position in a targeted manner, but also the leak rate at each position under test can be measured, providing a basis for a level of to-be-taken leak-proof measures and whether to take leak-proof measures, thereby improving accuracy of box leak detection.
1. A method for box leak detection, comprising:
obtaining a pressure difference of a box under test at a first moment and a second moment, and determining that the pressure difference is within a preset pressure range, wherein the box under test is a battery box, one or more battery cells are contained in the box under test, and the box under test has a plurality of positions under test;
filling a box under test with a tracer gas;
leading out a gas in the box under test during filling the box under test with the tracer gas for a predetermined period of time;
stopping leading out the gas in the box under test and continuing filling the box under test with the tracer gas;
obtaining a concentration of the tracer gas in the box under test, and determining that the concentration of the tracer gas is within a preset concentration range;
obtaining a calibrated leak rate at each of the positions under test;
measuring a leak rate at each of the positions under test; and
comparing the leak rate with the calibrated leak rate for each of the positions under test to determine whether each of the positions meets a preset sealing requirement.
2. The method for box leak detection according to claim 1 , wherein the method for box leak detection further comprises:
after the concentration reaches the preset range, measuring a concentration of the tracer gas at each of the positions under test to obtain the leak rate at each of the positions under test.
3. The method for box leak detection according to claim 2 , wherein the measuring a concentration of the tracer gas in the box under test comprises:
leading a gas in the box under test to a gas calibration detector, and measuring the concentration of the tracer gas in the gas in the box under test by using the gas calibration detector.
4. The method for box leak detection according to claim 1 , wherein the obtaining a calibrated leak rate at each of the positions under test comprises:
leading out the gas in the box under test to a gas calibration detector through a calibration mechanism, and after the concentration of the tracer gas in the box under test reaches the preset range, obtaining the calibrated leak rate at each of the positions under test.
5. The method for box leak detection according to claim 1 , wherein the leading out the gas in the box under test during filling the box under test with the tracer gas comprises:
during filling the box under test with the tracer gas from a gas-filling port at a first end of the box under test, leading out the gas in the box under test from a gas outlet at a second end of the box under test opposite the first end, and a central axis of the gas-filling port and a central axis of the gas outlet are arranged in parallel.
6. The method for box leak detection according to claim 1 , wherein the method for box leak detection further comprises:
after the measuring a leak rate at each of the positions under test, leading out the tracer gas in the box under test.
7. The method for box leak detection according to claim 1 , wherein the method for box leak detection further comprises:
before filling the box under test with the tracer gas, covering the plurality of positions under test with protective covers, so that the tracer gas is able to leak from the plurality of positions under test into the protective covers.
8. The method for box leak detection according to claim 7 , wherein the covering the plurality of positions under test with protective covers, so that the tracer gas is able to leak from the plurality of positions under test into the protective covers comprises:
correspondingly covering the plurality of positions under test with a plurality of such protective covers, so that the tracer gas is able to leak from the positions under test into a corresponding protective cover.
9. The method for box leak detection according to claim 1 , wherein the box under test comprises a pressure relief mechanism, and the method further comprises:
before the box under test is filled with a tracer gas, pressing the pressure relief mechanism to prevent the pressure relief mechanism from being actuated during the leak detection.
10. The method for box leak detection according to claim 1 , further comprising:
before the box under test is filled with the tracer gas, measuring a background concentration of the tracer gas in an environment close to each one of the positions.
11. A leak detection system, configured to perform leak detection on a plurality of positions under test of a box under test, wherein the box under test is a battery box, and one or more battery cells are contained in the box under test, wherein the leak detection system comprises:
a gas-filler configured to:
fill the box under test with a tracer gas when a pressure difference of the box under test measured at a first moment and a second moment is within a preset pressure range;
lead out a gas in the box under test during filling the box under test with the tracer gas for a predetermined period of time; and
stop leading out the gas in the box under test and continue filling the box under test with the tracer gas;
a gas detector, wherein the gas detector is provided corresponding to one of the positions under test, and the gas detector is configured to:
obtain a concentration of the tracer gas in the box under test, and determine that the concentration of the tracer gas is within a preset concentration range,
measure a leak rate at the corresponding one of the positions under test, and
a gas calibration detector configured to:
obtain a calibrated leak rate at each of the positions under test.
12. The leak detection system according to claim 11 , wherein the leak detection system further comprises a plurality of leak detection tools, wherein one of the leak detection tools is provided corresponding to one of the positions under test, and the gas detector is installed at the one of the positions under test by using the one of leak detection tools.
13. The leak detection system according to claim 12 , wherein each one of the leak detection tools further comprises a body and two rollers, wherein each one of the two rollers is rotatably provided on the body, and the body is provided with a gas suction port,
wherein a gas suction pipe is provided between the two rollers, and the two rollers define a position for gas suction,
wherein the gas suction pipe is in gas communication with the gas suction port, and the gas detector is installed on the leak detection tool and in gas communication with the gas suction pipe through the gas suction port, such that a gas leaked from the position under test can reach the gas detector through the gas suction pipe and the gas suction port,
wherein the two rollers are in contact with a surface of the position and configured to drive the leak detection tool to move along the surface and change a position relative to the gas suction pipe.
14. The leak detection system according to claim 13 , wherein the leak detection tool is configured to maintain a constant distance between the surface and the gas detector.
15. The leak detection system according to claim 11 , wherein the leak detection system further comprises a negative pressure structure, to lead a gas at the one of the positions under test to the gas detector.
16. The leak detection system according to claim 11 , wherein the gas detector comprises a gas sensor.
17. The leak detection system according to claim 11 , wherein the leak detection system further comprises protective covers, wherein the protective covers are configured to cover the plurality of positions under test, so that the tracer gas is able to leak from the plurality of positions under test into the protective covers.
18. The leak detection system according to claim 17 , wherein the protective cover is provided in plurality, and the positions under test are provided corresponding to the protective covers, so that the gas detector measures the leak rate at the corresponding one of the positions under test through the protective cover, and the tracer gas is able to leak from the corresponding one of the positions under test into a corresponding protective cover.