IP Library Granted Patent US 12,053,186
Granted Patent B2
US 12,053,186 · App. 18/123,785 · Granted Aug 6, 2024

Spring-fit surgical guides

Inventors: Steve Fraone (Brighton, MA); Scott Doody (Melrose, MA); Paul Dietz (Charlestown, MA); Martin J. Polinski (Wrentham, MA); Raymond A. Bojarski (Attleboro, MA)
Assignee: ConforMIS, Inc.
A61B17/15A61B17/155A61B17/157A61B17/1764A61B2017/00526A61B17/1739A61B17/1742A61B17/1778A61B17/1782
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Quick Facts
Patent No.
US 12,053,186
App. No.
18/123,785
Granted
Aug 6, 2024
Kind
B2
Abstract

Various embodiments of devices, systems, and methods for surgical procedures, including spring-fit guides for improved guidance of surgical instruments, are disclosed.

Claims (39)

1. A guide for a surgical instrument for use in treating a joint of a patient, the guide comprising:

a body having a guide slot extending through at least a portion of the body from a first side of the body to a second side of the body,

wherein the guide slot is dimensioned to receive the surgical instrument through an entrance opening and guide the surgical instrument along a path extending from an exit opening in a direction substantially opposite the entrance opening and substantially along a predetermined cutting plane,

wherein the entrance opening is located on the first side of the body and the exit opening is located on the second side of the body,

wherein a cutting-plane side wall of the guide slot includes at least a portion substantially located within the cutting plane,

wherein an opposing side wall of the guide slot is positioned substantially opposite the cutting-plane side wall and includes at least one spring-fit structure, the at least one spring-fit structure comprising:

a guide surface substantially facing the cutting-plane side wall; and

a flexing portion connected to the body and supporting at least a portion of the guide surface, the flexing portion configured to allow at least a portion of the guide surface to move in a direction substantially away from the cutting plane when the surgical instrument is inserted into the guide slot and contacts at least a portion of the guide surface,

wherein at least a portion of the second side of the body comprises a bone-abutting surface that is planar and configured for placement on a resected bone surface of the joint, and

wherein at least a portion of a perimeter of the bone-abutting surface has a shape based, at least in part, on patient-specific information regarding the shape of a corresponding portion of the perimeter of the resected bone surface such that when the bone-abutting surface is positioned on the resected bone surface, the portion of the perimeter of the bone-abutting surface substantially aligns with the portion of the perimeter of the resected bone surface.

2. The guide of claim 1 , wherein at least a portion of the guide surface is substantially convex.

3. The guide of claim 1 , wherein the opposing side wall includes a substantially concave portion.

4. The guide of claim 1 , wherein the opposing side wall includes a substantially concave portion and wherein the concave portion is positioned substantially opposite the spring-fit structure.

5. The guide of claim 1 , wherein the spring-fit structure is positioned adjacent to the entrance opening.

6. The guide of claim 1 , wherein the body, the guide slot, and the spring-fit structure comprise a single, unitary structure.

7. The guide of claim 1 , wherein the at least a portion of the cutting-plane side wall located within the cutting plane and the spring-fit structure are formed of a polymer material.

8. The guide of claim 1 , wherein the surgical instrument comprises an instrument selected from the group consisting of a saw, a drill, and a pin.

9. A system for treatment of a joint of a patient, the system comprising:

a first guide for a surgical instrument; and

an implant component to be implanted in the joint,

wherein the first guide comprises:

a body having a guide slot extending through at least a portion of the body from a first side of the body to a second side of the body,

wherein the guide slot is configured to receive the surgical instrument through an entrance opening and guide the surgical instrument along a path extending from an exit opening in a direction substantially opposite the entrance opening and substantially along a predetermined cutting plane,

wherein the entrance opening is located on the first side of the body and the exit opening is located on the second side of the body,

wherein a cutting-plane side wall of the guide slot includes at least a portion substantially located within the cutting plane,

wherein an opposing side wall of the guide slot is positioned substantially opposite the cutting-plane side wall and includes at least one spring-fit structure, the at least one spring-fit structure comprising:

a guide surface substantially facing the cutting-plane side wall; and

a flexing portion connected to the body and supporting at least a portion of the guide surface, the flexing portion configured to allow at least a portion of the guide surface to move in a direction away from the cutting plane when the surgical instrument is inserted into the guide slot and contacts at least a portion of the guide surface,

wherein at least a portion of the second side of the body comprises a bone-abutting surface that is planar and configured for placement on a resected bone surface of the joint, and

wherein at least a portion of a perimeter of the bone-abutting surface has a shape based, at least in part, on patient-specific information regarding the shape of a corresponding portion of the perimeter of the resected bone surface such that when the bone-abutting surface is positioned on the resected bone surface, the portion of the perimeter of the bone-abutting surface substantially aligns with the portion of the perimeter of the resected bone surface.

10. The system of claim 9 , wherein the implant includes at least one bone-facing surface and wherein the guide slot is configured to guide a saw along the predetermined cutting plane such that a resected surface of the joint is formed and configured to support the at least one bone-facing surface of the implant.

11. The system of claim 9 , wherein the implant includes at least one bone-facing surface and wherein the guide slot is configured to guide a saw along the predetermined cutting plane such that a resected surface of the joint is formed that substantially negatively matches the at least one bone-facing surface of the implant.

12. The system of claim 9 , wherein at least a portion of the guide surface is substantially convex.

13. The system of claim 9 , wherein the opposing side wall includes a substantially concave portion.

14. The system of claim 9 , wherein the opposing side wall includes a substantially concave portion and wherein the concave portion is positioned substantially opposite the spring-fit structure.

15. The system of claim 9 , wherein the spring-fit structure is positioned adjacent to the entrance opening.

16. The system of claim 9 , wherein the body, the guide slot, and the spring-fit structure comprise a single, unitary structure.

17. The system of claim 9 , wherein the at least a portion of the cutting-plane side wall located within the cutting plane and the spring-fit structure are formed of a polymer material.

18. The system of claim 9 , wherein the surgical instrument comprises an instrument selected from the group consisting of a saw, a drill, and a pin.

Assignments (2)
SECURITY INTEREST Recorded Jun 7, 2024
From: RESTOR3D, INC.; CONFORMIS, INC.; IMATX, INC.
To: TRINITY CAPITAL INC., AS ADMINISTRATIVE AGENT
Reel/Frame 067679/0713 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2023
From: FRAONE, STEVE; DOODY, SCOTT; DIETZ, PAUL; BOJARSKI, RAYMOND A.; POLINSKI, MARTIN J.
To: CONFORMIS, INC.
Reel/Frame 064225/0768 →