IP Library Granted Patent US 12,070,042
Granted Patent B2
US 12,070,042 · App. 18/124,950 · Granted Aug 27, 2024

Grill systems

Inventors: Christopher T. Martin (North Attleboro, MA); Christopher Smith (Newton, MA); Blake Hishmeh (Cambridge, MA)
Assignee: SharkNinja Operating LLC
A23B4/0523A23L5/17A47J37/06
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Quick Facts
Patent No.
US 12,070,042
App. No.
18/124,950
Granted
Aug 27, 2024
Kind
B2
Abstract

Cooking devices and methods of cooking are provided. The cooking devices can include a housing defining an interior cooking chamber, a fan disposed within the interior cooking chamber, a smoke unit coupled to an exterior of the housing, a smoke channel, and a limiter disposed at least partially within the smoke unit. The smoke unit is configured to generate smoke. The smoke channel has a first end in fluid communication with an interior of the smoke unit and a second end terminating within the interior cooking chamber proximate the fan such that a low-pressure zone created by operation of the fan causes smoke generated by the smoke unit to be drawn into the interior cooking chamber. The limiter is configured to reduce a volume of smoke being drawn through the smoke channel.

Claims (41)

1. A cooking device, comprising:

a housing defining an interior chamber configured to receive a food product;

a smoke unit coupled to an exterior of the housing, the smoke unit configured to generate smoke, the smoke unit including an outer body and a fuel cartridge removably disposed within the outer body, the fuel cartridge being configured to retain fuel during combustion of the fuel to generate smoke;

a fan disposed within the interior chamber, the fan configured to draw air along a flow path initiating within the smoke unit and terminating at a terminal end located in the interior chamber, the fan located at the terminal end and being configured to create a low-pressure zone to cause smoke generated by the smoke unit to travel along the flow path, the fan being operable in a first cooking mode to cook the food product in the interior chamber with convection heating; and

a valve disposed at least partially in the flow path, the valve being movable between a first position in which the flow path is blocked and a second position in which the flow path is unobstructed.

2. The cooking device of claim 1 , wherein the smoke unit includes a vent in fluid communication with ambient air, and wherein the valve obstructs the vent in the second position.

3. The cooking device of claim 1 , wherein the valve is a butterfly valve configured to pivot between the first position and the second position.

4. The cooking device of claim 1 , wherein the valve is a ball valve coupled to a handle extending from the smoke unit, the ball valve being movable via rotation of the handle.

5. The cooking device of claim 4 , wherein the ball valve includes a sharpened edge configured to break creosote buildup.

6. A cooking device, comprising:

a base and a lid movably coupled to the base, the base and the lid defining an interior chamber configured to cook a food product disposed therein;

a smoke unit coupled to an external surface of the lid and configured to generate smoke to flavor the food product, the smoke unit including an outer body and a fuel cartridge removably disposed within the outer body, the fuel cartridge defining at least one aperture through which fuel retained within the fuel cartridge is ignitable;

a fan disposed within the interior chamber, the fan configured to draw air along a flow path initiating within the smoke unit and terminating in the interior chamber, the fan being located at the terminal end and configured to create a low-pressure zone to cause smoke generated by the smoke unit to travel on the flow path to the interior chamber; and

a limiter in fluid communication with the flow path, the limiter being configured to reduce a volume of smoke flowing through the smoke channel,

wherein the fan is operable in a first cooking mode to cook the food product with convection heating.

7. The cooking device of claim 6 , wherein the smoke unit includes a vent, and wherein the limiter is disposed at least partially within the smoke unit and includes a valve selectively movable between a first position in which the flow path is unobstrucated and the vent is obstructed by the valve and a second position in which the flow path is obstructed by the valve and the vent is open.

8. The cooking device of claim 7 , wherein the valve is a butterfly valve configured to pivot between the first position and the second position.

9. The cooking device of claim 7 , wherein the valve is a ball valve coupled to a handle extending from the smoke unit, the ball valve being movable via rotation of the handle.

10. A cooking device:

a base and a lid movably coupled to the base, the base and the lid defining an interior chamber configured to cook a food product disposed therein;

a smoke unit coupled to an external surface of the lid and configured to generate smoke to flavor the food product;

a fan disposed within the interior chamber, the fan configured to draw air along a flow path initiating within the smoke unit and terminating in the interior chamber, the fan being located at the terminal end and configured to create a low-pressure zone to cause smoke generated by the smoke unit to travel on the flow path to the interior chamber; and

a limiter in fluid communication with the flow path, the limiter comprising a solid block disposed within the smoke unit and configured to reduce a fuel capacity of the smoke unit and being configured to reduce a volume of smoke flowing through the smoke channel,

wherein the fan is operable in a first cooking mode to cook the food product with convection heating.

11. A cooking device, comprising:

a base and a lid movably coupled to the base, the base and the lid defining an interior chamber configured to cook a food product disposed therein;

a smoke unit coupled to an external surface of the lid and configured to generate smoke to flavor the food product, the smoke unit including an outer body and a fuel cartridge removably disposed within the outer body, the fuel cartridge defining at least one aperture through which fuel retained within the fuel cartridge is ignitable;

a fan disposed within the interior chamber, the fan configured to draw air along a flow path initiating within the smoke unit and terminating in the interior chamber, the fan being located at the terminal end and configured to create a low-pressure zone to cause smoke generated by the smoke unit to travel on the flow path to the interior chamber;

a limiter in fluid communication with the flow path, the limiter being configured to reduce a volume of smoke flowing through the smoke channel; and

an exhaust extending from the lid, wherein the limiter includes a recirculation opening on the exhaust to fluidly link the exhaust and the interior chamber,

wherein the fan is operable in a first cooking mode to cook the food product with convection heating.

12. A method of cooking, comprising:

loading a fuel cartridge containing a combustible fuel into an outer body, the fuel cartridge and the outer body forming a smoke unit, the smoke unit being coupled to an external surface of a housing of a cooking device, the housing defining an interior chamber configured to receive a food product;

generating smoke using the smoke unit by combusting the combustible fuel contained within the fuel cartridge;

operating a fan disposed within the interior chamber

to draw air along a flow path initiating within the smoke unit and having a terminal end in the interior chamber, and

to cook food through convection heating, the fan being located at the terminal end; and

actuating a limiter to reduce an amount of smoke drawn into the first end of the smoke channel.

13. The method of cooking of claim 12 , wherein the smoke unit includes a vent, and wherein the limiter includes a valve that, when the limiter is actuated, is moved from a first position in which the flow path is unobstructed and the vent is obstructed by the valve to a second position in which the flow path is obstructed by the valve and the vent is unobstructed.

14. The method of cooking of claim 13 , wherein the valve is a butterfly valve that, when the limiter is actuated, pivots between the first position and the second position.

15. The method of cooking of claim 13 , wherein the valve is a ball valve coupled to a handle extending from the smoke unit that, when the limiter is actuated, rotates between the first position and the second position.

Assignments (1)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jul 20, 2023
From: SHARKNINJA OPERATING LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064600/0098 →
Continuity (2)
Continuation 18079783 · Dec 12, 2022
Related Publication 20240188577A1 · Jun 13, 2024