IP Library Granted Patent US 12,390,064
Granted Patent B2
US 12,390,064 · App. 18/131,247 · Granted Aug 19, 2025

Cleaning apparatus with combing unit for removing debris from cleaning roller

Inventors: Jason B. Thorne (Wellesley Hills, MA); Yao Ming (Newton, MA); Daniel R. Der Marderosian (Westwood, MA); Daniel Meyer (Boston, MA); Patrick Cleary (Allston, MA); Gordon Howes (Suzhou, CN); David Wu (Newton, MA); Nancy Gao Wenxiu (Suzhou, CN)
Assignee: SharkNinja Operating LLC
A47L9/0477A47L5/26A47L5/30A47L9/0488A47L9/0613A47L9/30
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Quick Facts
Patent No.
US 12,390,064
App. No.
18/131,247
Filed
Apr 5, 2023
Granted
Aug 19, 2025
Kind
B2
Art Unit
3723
USPC
15/366
Abstract

A cleaning apparatus includes a combing unit including a series of spaced protrusions or teeth extending into a cleaning roller for preventing build up and removing debris (such as hair, string, and the like). The protrusions extend along a substantial portion of the cleaning roller and extend partially into the cleaning roller to intercept the debris as it passes around the roller. The protrusions have angled leading edges that are not aligned with a rotation center of the cleaning roller and are directed into or against a direction of rotation of the cleaning roller. The combing unit and protrusions have a shape and configuration designed to facilitate debris removal from the cleaning roller with minimal impact on the operation of the cleaning apparatus. The cleaning apparatus may include a surface cleaning head of an upright vacuum cleaner or sweeper or a robotic vacuum cleaner.

Claims (19)

1. A cleaning apparatus comprising:

a housing having a front side and back side, the housing including a suction conduit fluidly coupled to an opening on an underside of the housing between the front side and the back side, the suction conduit fluidly coupled to a suction motor;

a brush roller rotatably mounted to the housing;

a leading roller mounted in the housing in front of the brush roller and spaced from the brush roller such that a position of the leading roller relative to the housing is fixed and the leading roller and brush roller do not contact each other;

one or more drive mechanisms coupled to the brush roller and the leading roller configured to simultaneously drive the brush roller and the leading roller;

a wall defining a portion of the suction conduit, the wall separating at least an inside upper portion of the leading roller from the suction conduit such that at least the inside upper portion of the leading roller is substantially outside of a flow path to the suction conduit; and

a series of spaced combing protrusions extending from the wall, the combing protrusions configured to contact an outer surface of the lower portion of the leading roller between the rotation center of the leading roller and the bottom contact surface of the leading roller.

2. The cleaning apparatus of claim 1 , wherein the combing protrusions have roots at the back support and the tips at an opposite end from the roots, the combing protrusions being wider at the roots than at the tips.

3. The cleaning apparatus of claim 1 , wherein the combing protrusions include leading edges that form an acute angle relative to a line extending from an intersection point of the leading edge and the leading roller to a rotation center of the leading roller.

4. The cleaning apparatus of claim 1 , wherein at least some of the combing protrusions have a curved profile with at least the leading edge forming a concave curve.

5. The cleaning apparatus of claim 1 , wherein at least some of the combing protrusions have a triangular-shaped profile.

6. The cleaning apparatus of claim 1 , wherein the combing unit is spaced across at least 90% of a length of the cleaning roller.

7. The cleaning apparatus of claim 1 , wherein the housing defines an inter-roller air passageway between lower portions of the brush roller and the leading roller and below the combing protrusions, the inter-roller air passageway being in fluid communication with the suction conduit of the housing.

8. The cleaning apparatus of claim 7 , wherein the debriding protrusions configured to contact the outer surface of the lower portion of the leading roller to remove debris from the leading roller, the debriding protrusions exposed to the inter-roller passageway such that the removed debris falls into the inter-roller passageway and into the flow path to the opening of the suction conduit.

9. The cleaning apparatus of claim 1 , wherein an upper portion of the leading roller above the combing protrusions is outside of the suction conduit.

10. The cleaning apparatus of claim 1 , wherein the cleaning apparatus is a robotic cleaner.

11. The cleaning apparatus of claim 1 , wherein the apparatus is a sweeper and further comprises a wand coupled at one end to the cleaning apparatus.

12. The cleaning apparatus of claim 1 , wherein the apparatus is a stick vacuum and further comprises a wand coupled at one end to the cleaning apparatus and a hand vacuum removably coupled to an opposite end of the wand.

13. The cleaning apparatus of claim 1 , wherein the apparatus is a upright canister vacuum and further comprises a wand coupled at one end to the cleaning apparatus and a removable canister coupled to the wand.

Assignments (2)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jul 20, 2023
From: SHARKNINJA OPERATING LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064600/0098 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2023
From: THORNE, JASON B.; MING, YAO; DER MARDEROSIAN, DANIEL R.; MEYER, DANIEL; CLEARY, PATRICK; HOWES, GORDON; WU, DAVID; WENXIU, NANCY GAO
To: SHARKNINJA OPERATING LLC
Reel/Frame 063352/0906 →
Continuity (8)
Continuation 15492320 · Apr 20, 2017
Continuation In Part PCTUS2016058148 · Oct 21, 2016
Continuation In Part 15331045 · Oct 21, 2016
Provisional Application 62469853 · Mar 10, 2017
Provisional Application 62313394 · Mar 25, 2016
Provisional Application 62248813 · Oct 30, 2015
Provisional Application 62244331 · Oct 21, 2015
Related Publication 20230240492A1 · Aug 3, 2023
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US Office Action issued Oct. 20, 2022, received in U.S. Appl. No. 16/656,930, 11 pages. [cited by applicant]
Chinese Office Action with English translation issued Oct. 18, 2022, received in Chinese Patent Application No. 202210128813.3, 14 pages. [cited by applicant]
Australian Examination Report issued Nov. 15, 2022, received in Australian Patent Application No. 2021232679, 5 pages. [cited by applicant]
PCT Search Report and Written Opinion mailed Dec. 26, 2018, received in PCT Application No. PCT/US18/47525, 14 pgs. [cited by applicant]
Australian Examination Report issued Oct. 23, 2018, received in AU Application No. 2016341998, 5 pgs. [cited by applicant]
Australian Examination Report issued Oct. 16, 2018, received in AU Application No. 2016342001, 5 pgs. [cited by applicant]
EP Search Report issued Nov. 27, 2020, received in EP Application No. 18806820.9, 7 pgs. [cited by applicant]
Extended European Search Report issued Mar. 28, 2019, received in EP Application No. 16858305.2, 7 pgs. [cited by applicant]
English translation of Japanese Office Action mailed May 21, 2019, received in Japanese Application No. 2018-520541, 11 pgs. [cited by applicant]
English translation of Korean Office Action issued Apr. 30, 2019, received in Korean Application No. 10-2018-7014180, 11 pgs. [cited by applicant]
US Office Action mailed May 3, 2019, received in U.S. Appl. No. 15/331,045, 9 pgs. [cited by applicant]
Extended European Search Report issued Apr. 3, 2019, received in EP Application No. 16858308.6, 7 pgs. [cited by applicant]
English translation of Japanese Office Action mailed Apr. 1, 2019, received in Japanese Application No. 2017-557189, 6 pgs. [cited by applicant]
English translation of Japanese Office Action mailed Dec. 2, 2019, received in JP Application No. 2018-520541, 6 pgs. [cited by applicant]
English translation of Korean Office Action mailed Nov. 27, 2019, received in Korean Application No. 10-2018-7014180, 5 pgs. [cited by applicant]
US Office Action mailed Sep. 17, 2019, received in U.S. Appl. No. 15/685,456, 11 pgs. [cited by applicant]
Chinese Office Action with English translation issued Jan. 2, 2020, received in Chinese Patent Application No. 201680061488.6, 11 pgs. [cited by applicant]
English translation of Japanese Decision of Rejection mailed Jan. 6, 2020, received in Japanese Application No. 2017-557189, 5 pgs. [cited by applicant]
Chinese Office Action with English translation issued Feb. 25, 2020, received in Chinese Patent Application No. 201610921399.6, 18 pgs. [cited by applicant]
Chinese Office Action with English translation issued Mar. 2, 2020, received in Chinese Patent Application No. 201711481216.4, 16 pgs. [cited by applicant]
Korean Office Action with machine translation issued Jan. 18, 2022, received in Korean Patent Application No. 10-2019-7034239, 10 pages. [cited by applicant]
Chinese Office Action with English summary issued Dec. 26, 2022, received in Chinese Patent Application No. 202210063972X, 10 pages. [cited by applicant]
US Office Action mailed Feb. 23, 2023, received in U.S. Appl. No. 17/556,992, 14 pages. [cited by applicant]
Chinese Office Action with English translation issued Mar. 25, 2020, received in Chinese Patent Application No. 201711405708.5, 11 pgs. [cited by applicant]
US Office Action mailed Mar. 17, 2020, received in U.S. Appl. No. 15/768,879, 25 pgs. [cited by applicant]
Chinese Office Action with English translation issued Feb. 18, 2022, received in Chinese Application No. 202110712842.X, 13 pages. [cited by applicant]
UK Examination Report issued Mar. 30, 2022, received in UK Application No. GB191515.4, 5 pages. [cited by applicant]
Australian Examination Report issued Mar. 17, 2022, received in Australian Application No. 2019362030, 3 pages. [cited by applicant]
PCT Search Report and Written Opinion mailed Aug. 23, 2018, received in PCT Application No. PCT/US18/34320, 11 pgs. [cited by applicant]
PCT Search Report and Written Opinion mailed Jul. 18, 2018, received in PCT Application No. PCT/US18/28635, 16 pgs. [cited by applicant]
English translation of Korean Office Action dated May 31, 2019, received in Korean Application No. 10-2018-7014186, 8 pgs. [cited by applicant]
Extended European Search Report dated Jun. 17, 2022, received in European Patent Application No. 19872356.1, 6 pages. [cited by applicant]
Chinese Office Action with English Machine Translation dated Jun. 28, 2022, received in Chinese Patent Application No. 202111186082.X, 14 pages. [cited by applicant]
Chinese Office Action with English Translation issued Jun. 24, 2022, received in Chinese Patent Application No. 2019800688188, 16 pages. [cited by applicant]
Korean Office Action with English Machine Translation dated Aug. 1, 2022, received in Korean Patent Application No. 10-2021-7014906, 12 pages. [cited by applicant]
Chinese Office Action with English Machine Translation issued Aug. 10, 2022, received in Chinese Patent Application No. 202110712842.X, 20 pages. [cited by applicant]
Canadian Office Action issued Jul. 25, 2022, received in Canadian Patent Application No. 3,117,040, 3 pages. [cited by applicant]
US Office Action issued Feb. 27, 2024, received in U.S. Appl. No. 18/225,138, 9 pages. [cited by applicant]
Extended European Search Report issued Apr. 2, 2024, received in European Patent Application No. 21865202.2, 9 pages. [cited by applicant]
Chinese Decision of Rejection issued May 7, 2021, received in China Application No. 201680061488.6, 9 pgs. [cited by applicant]
Australian Examination Report issued Aug. 31, 2023, received in Australian Patent Application No. 2022202981, 4 pages. [cited by applicant]
Chinese Office Action with English translation, issued Jul. 31, 2020, received in China Application No. 201610921399.6, 21 pgs. [cited by applicant]
PCT International Search Report and Written Opinion mailed Mar. 31, 2016, received in corresponding PCT Application No. PCT/US16/15370, 15 pgs. [cited by applicant]
3rd Party Observation filed Jul. 13, 2020 in EP Application No. 20160744107, 7 pgs. [cited by applicant]
US Office Action mailed Feb. 22, 2016, received in related U.S. Appl. No. 14/744,438, 29 pgs. [cited by applicant]
International Search Report and Written Opinion issued on Mar. 17, 2017 in corresponding PCT Patent Application No. PCT/US 16/58155, 12 pgs. [cited by applicant]
International Search Report and Written Opinion issued on Mar. 24, 2017 in corresponding PCT Patent Application No. PCT/US 16/58148, 14 pgs. [cited by applicant]
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US Office Action issued Jul. 16, 2024, received in U.S. Appl. No. 18/539,078, 13 pages. [cited by applicant]
Extended European Search Report dated Aug. 5, 2024, received in European Patent Application No. 23220030.3, 6 pages. [cited by applicant]
Canadian Examiner Report issued Feb. 8, 2021, received in Canada Patent Application No. 3,064,747, 4 pages. [cited by applicant]
Korean Office Action with English translation issued Mar. 19, 2021, received in Korean Patent Application No. 10-2020-7006909, 15 pages. [cited by applicant]
Japanese Office Action with English translation mailed Mar. 22, 2021, received in Japanese Patent Application No. 2020-510098, 15 pages. [cited by applicant]
Chinese Office Action with English translation issued Jan. 6, 2021, received in Chinese Patent Application No. 201711481216.4, 11 pages. [cited by applicant]
Japanese Office Action with English translation mailed Jan. 26, received in Japanese Patent Application No. 2019-564874, 9 pages. [cited by applicant]
Chinese Office Action with English translation issued Apr. 13, 2021, received in Chinese Patent Application No. 201810516731.X, 13 pages. [cited by applicant]
Japanese Office Action with English translation issued Jan. 26, 2021, received in Japanese Patent Application No. 2019-556824, 11 pages. [cited by applicant]
Australian Examination Report issued Jun. 24, 2021, received in Australian Patent Application No. 2021201452, 6 pages. [cited by applicant]
Chinese Decision of Rejection with English translation issued Jun. 8, 2021 received in Chinese Patent Application No. 201711405708.5, 6 pages. [cited by applicant]
Office Action issued May 3, 2021, received in Canadian Patent Application No. 3,073,677, 6 pages. [cited by applicant]
Japanese Office Action with English translation mailed Jul. 9, 2021, received in Japanese Patent Application No. 2020-080880, 8 pages. [cited by applicant]
Australian Examination Report issued May 5, 2021, received in Australian Patent Application No. 2021201726, 3 pages. [cited by applicant]
Chinese Office Action with English translation issued Aug. 31, 2021, received in Chinese Patent Application No. 202011084724.0, 8 pages. [cited by applicant]
European Extended Search Report issued Jul. 13, 2021, received in European Patent Application No. 18848114.7, 5 pages. [cited by applicant]
Korean Office Action with English translation issued Aug. 2, 2021, received in Korean Patent Application No. 10-2020-7006909, 14 pages. [cited by applicant]
Chinese Office Action with English translation issued Dec. 9, 2020, received in Chinese Patent Application No. 201711405708.5, 7 pages. [cited by applicant]
Australian Examination Report issued Nov. 3, 2023, received in Australian Patent Application No. 2021232679, 3 pages. [cited by applicant]
Australian Examination Report issued Nov. 17, 2023, received in Australian Patent Application No. 2022204276, 3 pages. [cited by applicant]
Korean Office Action with machine-generated English language translation issued Dec. 6, 2023, received in Korean Patent Application No. 10-2023-7011563, 13 pages. [cited by applicant]
US Office Action issued on Nov. 30, 2023, received in U.S. Appl. No. 16/921,350, 12 pages. [cited by applicant]
U.S. Office Action issued Jan. 13, 2025, received in U.S. Appl. No. 18/225,138, 10 pages. [cited by applicant]