IP Library Patent Application 18132591
Patent Application
App. No. 18/132,591

EXHAUST GAS TREATMENT SYSTEM

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Quick Facts
Patent No.
US None
App. No.
18/132,591
Abstract

An exhaust gas treatment system includes in order: an intake for receiving an exhaust gas from a lean burn combustion engine; an injector for the provision of a nitrogenous reductant; a close-coupled vanadium-containing SCR catalyst composition; one or more downstream PGM-containing oxidation catalyst compositions, wherein the close-coupled vanadium-containing SCR catalyst composition includes cerium in a Ce:V molar ratio of greater than 0.3.

Claims (27)

1 . An exhaust gas treatment system comprising, in order:

an intake for receiving an exhaust gas from a lean burn combustion engine;

an injector for the provision of a nitrogenous reductant;

a close-coupled vanadium-containing SCR catalyst composition;

one or more downstream PGM-containing oxidation catalyst compositions,

wherein the close-coupled vanadium-containing SCR catalyst composition comprises cerium in a Ce:V molar ratio of greater than 0.3.

2 . The exhaust gas treatment system of claim 1 , wherein vanadium is present in the close-coupled vanadium-containing SCR catalyst composition in an amount of at least 2 wt % on a V 2 O 5 basis.

3 . The exhaust gas treatment system of claim 1 , wherein the close-coupled vanadium-containing SCR catalyst composition further comprises antimony in an Sb:V molar ratio of greater than 0.5.

4 . The exhaust gas treatment system of claim 1 , wherein cerium is present in the close-coupled vanadium-containing SCR catalyst composition in a Ce:V molar ratio of 0.3 to 0.7.

5 . The exhaust gas treatment system of claim 1 , wherein the close-coupled vanadium-containing SCR catalyst composition is provided as an extruded porous substrate or a washcoat on a porous substrate.

6 . The exhaust gas treatment system of claim 5 , wherein the extruded porous substrate or the porous substrate is a honeycomb monolith substrate.

7 . The exhaust gas treatment system of claim 1 , wherein the close-coupled vanadium-containing SCR catalyst composition comprises a titania-based catalyst support material.

8 . The exhaust gas treatment system of claim 1 , wherein the one or more downstream PGM-containing oxidation catalyst compositions are provided as an extruded porous substrate or a washcoat on a substrate.

9 . The exhaust gas treatment system of claim 1 , wherein the one or more downstream PGM-containing oxidation catalyst composition(s) are provided on and/or in the same substrate as the close-coupled vanadium-containing SCR catalyst composition forming a single catalyst article, wherein the substrate has an inlet end, an outlet end and an axial length.

10 . The exhaust gas treatment system of claim 9 , wherein the close-coupled vanadium-containing SCR catalyst composition is arranged in a first region and the one or more downstream PGM-containing oxidation catalyst composition(s) is arranged in a second region, wherein the first region is spaced apart from the second region.

11 . The exhaust gas treatment system of claim 9 , wherein the first region extends from the inlet end and wherein the second region extends from the outlet end, wherein the first region extends along between 10% and 90% of the axial length of the substrate, and the second region extends along between 10% and 90% of the axial length of the substrate.

12 . The exhaust gas treatment system of claim 9 , wherein the first and second regions do not overlap such that there is a gap along the axial length of the substrate between the first and second regions, wherein the first region is a first layer and wherein the second region is a second layer.

13 . The exhaust gas treatment system of claim 12 , further comprising a covering layer extending from the outlet end over at least part of the second region, wherein the covering layer comprises a SCR catalyst composition.

14 . The exhaust gas treatment system of claim 9 , wherein the first region is a first layer and wherein the second region is a second layer, wherein the first and second regions are spaced apart from each other by an intervening layer extending between the first and second layers, wherein the intervening layer comprises a SCR catalyst composition.

15 . The exhaust gas treatment system of claim 14 , wherein the first layer overlaps with the second layer.

16 . The exhaust gas treatment system of claim 1 , wherein the close-coupled vanadium-containing SCR catalyst composition and the one or more PGM-containing oxidation catalyst compositions are provided on separate substrates thereby forming a close-coupled vanadium-containing SCR catalyst article and one or more PGM-containing oxidation catalyst articles, wherein the close-coupled vanadium-containing SCR catalyst article is spaced apart from the one or more PGM-containing oxidation catalyst articles.

17 . The exhaust gas treatment system claim 1 , wherein the downstream PGM-containing oxidation catalyst composition(s) comprise an ASC composition and a DOC composition, wherein the ASC composition is upstream of the DOC composition.

18 . The exhaust gas treatment system of claim 1 , further comprising a downstream SCR catalyst composition downstream of the one or more PGM-containing oxidation catalyst composition(s), optionally wherein the one or more PGM-containing oxidation catalyst composition(s) and the downstream SCR catalyst composition are in an SCRT® configuration.

19 . The exhaust gas treatment system of claim 1 , wherein the one or more downstream PGM-containing oxidation catalyst composition(s) further comprise a Cu-zeolite, wherein the Cu-zeolite is a small-pore zeolite, preferably wherein the Cu-zeolite has a CHA or AEI-type framework structure.

20 . A combustion and exhaust treatment system, comprising:

a lean burn combustion engine; and

the exhaust gas treatment system of claim 1 .

Assignments (3)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074693/0018 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2023
From: DALY, CHRISTOPHER; NEWMAN, ANDREW DAVID; RAJ, AGNES; SPENCER, NICHOLAS; STONOR, ANDREW
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 063840/0451 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2023
From: FIEDLER, INES; LEPPELT, RAINER; MUENCH, JOERG WERNER; PIRAS, IRENE; SANTI, DOMINIC FLORIAN
To: JOHNSON MATTHEY CATALYSTS (GERMANY) GMBH
Reel/Frame 063840/0693 →