IP Library Granted Patent US 12,371,330
Granted Patent B2
US 12,371,330 · App. 18/145,752 · Granted Jul 29, 2025

Graphene-based artificial graphite material

Inventors: Cary Michael Hayner (Naperville, IL); Byoungchul You (Saratoga, CA); Soo Kim (Fremont, CA)
Assignee: Rivian IP Holdings, LLC
C01B32/205C01P2006/12C01P2006/40
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Quick Facts
Patent No.
US 12,371,330
App. No.
18/145,752
Granted
Jul 29, 2025
Kind
B2
Abstract

Provided is a graphite material comprising a plurality of graphite crystals and an electrically-conductive material embedded between the plurality of graphite crystals, and methods of making thereof. Such graphite material can be prepared by integrating a graphite precursor material with a seed material, which can be selected from graphene, carbon nanotubes, silicon-containing material, or a combination thereof, to form a graphite precursor composite; and graphitizing the graphite precursor composite to form the graphite material.

Claims (14)

1. A method of forming a graphite material comprising:

integrating a graphite precursor material with a seed material, which is selected from graphene, carbon nanotubes, silicon-containing material, or a combination thereof, to form a graphite precursor composite; and

graphitizing the graphite precursor composite to form the graphite material comprising the seed material embedded within the graphite.

2. The method of claim 1 , wherein integrating the seed material into the graphite precursor material comprises exfoliating and dispersing graphene into the graphite precursor material.

3. The method of claim 2 , wherein exfoliating and dispersing comprises solid-state shear or twin-screw shear pulverization of graphene and the graphite precursor material.

4. The method of claim 1 , further comprising integrating a silicon-containing material into the graphite precursor material to form the graphite precursor composite.

5. The method of claim 1 , wherein graphitizing the graphite precursor composite is in an inductive furnace.

6. The method of claim 1 , further comprising coating the graphite with a first coating comprising a carbon material.

7. The method of claim 6 , wherein the first coating further comprises at least one selected from the group consisting of an electrically conductive material, a solid-electrolyte interface (SEI) former, a MAX component, and a lithiophilic compound.

8. The method of claim 6 , further comprising coating the graphite with a second coating comprising at least one selected from the group consisting of an electrically conductive material, a solid-electrolyte interface (SEI) former, a MAX component, and a lithiophilic compound.

9. The method of claim 1 , wherein the seed material comprises graphene.

10. The method of claim 1 , wherein the seed material comprises carbon nanotubes.

11. The method of claim 1 , wherein the graphite material has a graphitization degree of at least 80%.

12. The method of claim 1 , wherein the graphite material has a specific surface area of less than 10 m 2 /g.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2022
From: HAYNER, CARY MICHAEL; YOU, BYOUNGCHUL; KIM, SOO
To: RIVIAN AUTOMOTIVE, LLC
Reel/Frame 062199/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2022
From: RIVIAN AUTOMOTIVE, LLC
To: RIVIAN IP HOLDINGS, LLC
Reel/Frame 062199/0027 →
Continuity (1)
Related Publication 20240208824A1 · Jun 27, 2024
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