IP Library Granted Patent US 12,510,126
Granted Patent B2
US 12,510,126 · App. 18/151,581 · Granted Dec 30, 2025

Brake assembly

Inventors: Steve R. Fiacchino (Port Washington, WI); Andrew J. Doubek (Grafton, WI); Peter E. True (West Bend, WI)
Assignee: HB Performance Systems, Inc.
F16D55/2255F16D55/22655F16D55/227
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,510,126
App. No.
18/151,581
Granted
Dec 30, 2025
Kind
B2
Abstract

A brake assembly for use with a rotating shaft such as on the wheel of a vehicle or on industrial equipment. The brake assembly includes a first brake pad, a second brake pad, a lever having a plurality of concave surfaces and corresponding plurality of convex surface, a bracket, a ball bearing moveable into and out of each of the plurality of concave surfaces and a spacer positioned between the lever and the second brake pad. The spacer contacts the lever radially outwardly of the convex surfaces.

Claims (40)

1 . A brake assembly comprising:

a first brake pad;

a second brake pad;

a lever having a plurality of concave surfaces and corresponding plurality of convex surfaces;

a ball bearing housed in each of the plurality of concave surfaces; and

a spacer positioned between the lever and the second brake pad, the spacer having a surface adapted to surround the convex surfaces and to contact the lever radially outwardly of the convex surfaces.

2 . The brake assembly of claim 1 wherein the lever is bent.

3 . The brake assembly of claim 1 and further including a plurality of outer pins.

4 . The brake assembly of claim 3 wherein the plurality of outer pins have double shoulders.

5 . The brake assembly of claim 3 wherein the plurality of outer pins is four outer pins.

6 . The brake assembly of claim 3 and further including springs surrounding at least one of the plurality of outer pins.

7 . The brake assembly of claim 3 wherein the plurality of outer pins extends from the first brake pad to a bracket.

8 . The brake assembly of claim 1 and further including a plurality of shims positioned between the spacer and the second brake pad.

9 . The brake assembly of claim 8 wherein the shim adjacent the spacer is not moveable relative to the spacer.

10 . The brake assembly of claim 8 wherein the plurality of shims is rotatable relative to each other.

11 . The brake assembly of claim 1 wherein the spacer is fabricated of low carbon steel.

12 . The brake assembly of claim 1 wherein the surface of the spacer contacting the lever is ring shaped.

13 . The brake assembly of claim 1 and further including a center pin.

14 . The brake assembly of claim 13 wherein the center pin extends through the lever, the spacer, and the second brake pad.

15 . The brake assembly of claim 1 wherein the plurality of concave surfaces is three concave surfaces.

16 . The brake assembly of claim 1 wherein the surface of the spacer contacting the lever is adapted to evenly transfer load to the first and second brake pads.

17 . A brake assembly comprising:

a first brake pad;

a second brake pad;

a lever having a plurality of concave surfaces and corresponding plurality of convex surfaces;

a ball bearing housed in each of the plurality of concave surfaces;

a thrust bearing; and

a spacer positioned between the lever and the thrust bearing, the spacer having a first surface adapted to contact the lever radially outwardly of the convex surfaces and having a second surface adapted to contact the thrust bearing.

18 . The brake assembly of claim 17 wherein the first surface is ring shaped and the second surface is disc shaped.

19 . The brake assembly of claim 17 wherein the thrust bearing is a needle bearing.

20 . A brake assembly comprising:

a first brake pad;

a second brake pad;

a lever having a plurality of concave surfaces and corresponding plurality of convex surfaces;

a bracket;

a plurality of outer pins;

a center pin;

a ball bearing housed in each of the plurality of concave surfaces;

a thrust bearing; and

a spacer positioned between the lever and the second brake pad, the spacer having a ring shaped surface adapted to contact the lever radially outwardly of the convex surfaces and having a disc shaped surface adapted to contact the thrust bearing.

Assignments (2)
SECURITY AGREEMENT Recorded Jan 24, 2025
From: HB PERFORMANCE SYSTEMS, INC.; HAYES BICYCLE GROUP, INC.
To: GIBRALTAR BUSINESS CAPITAL, LLC
Reel/Frame 070005/0410 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2023
From: FIACCHINO, STEVE R.; DOUBEK, ANDREW J.; TRUE, PETER E.
To: HB PERFORMANCE SYSTEMS, INC.
Reel/Frame 062310/0825 →
Continuity (1)
Related Publication 20240229873A1 · Jul 11, 2024
References Cited (8)
US 3059731A · Gancel · 1962 [cited by examiner]
US 3463274A · Hollnagel et al. · 1969 [cited by applicant]
US 3743060A · Hendrickson · 1973 [cited by applicant]
US 5038895A · Evans · 1991 [cited by applicant]
US 5647459A · Buckley et al. · 1997 [cited by applicant]
US 7040462B2 · Dennis et al. · 2006 [cited by applicant]
US 20090266654A1 · Holland · 2009 [cited by applicant]
Extended European Search Report for Application No. 24150308.5 dated May 29, 2024 (10 pages). [cited by applicant]