IP Library Granted Patent US 12,258,455
Granted Patent B2
US 12,258,455 · App. 18/153,836 · Granted Mar 25, 2025

Viscous bio-derived solvents for structured organic film (SOF) compositions

Inventors: Valerie M. Farrugia (Oakville, CA); Robert Claridge (Gilford, CA)
Assignee: XEROX CORPORATION
C08J3/095C08J5/18C08J7/08C08J2461/16
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Quick Facts
Patent No.
US 12,258,455
App. No.
18/153,836
Granted
Mar 25, 2025
Kind
B2
Abstract

A method of forming a pre-cure solution for a structured organic film (SOF) is described, including contacting at least one type of segment and at least one type of pre-linker with a bio-based solvent. The method also includes dissolving the at least one type of segment and the at least one type of pre-linker within the bio-based solvent. The method also includes where the bio-based solvent has a viscosity above 0.92 MPa-s. A composition including a bio-based solvent is also disclosed.

Claims (34)

1. A method of forming a pre-cure solution for a structured organic film (SOF), comprising:

contacting at least one segment and at least one pre-linker comprising a polyol, a diamine, a polyamine, or a combination thereof, with a bio-based solvent; and

dissolving the at least one segment and the at least one pre-linker within the bio-based solvent; and

wherein the bio-based solvent comprises 1-butylpyrrolidin-2-one, methyl-5-(dimethylamino)-2-methyl-5-oxopentanoate, dimethyl isosorbide, glycofurol, triacetin, diethylene glycol monoethyl ether acetate, acetyltributylcitrate, acetyltriethylcitrate, triethyl citrate, or combinations thereof.

2. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , further comprising heating the at least one segment and the at least one pre-linker and the bio-based solvent, wherein heating the at least one segment and the at least one pre-linker and the bio-based solvent is performed before or after dissolving the at least one segment and the at least one pre-linker within the bio-based solvent.

3. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , further comprising contacting a plurality of capping segments with the at least one segment and the at least one pre-linker and the bio-based solvent while forming the pre-cure solution.

4. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 3 , wherein at least one segment and/or at least one or more of the plurality of capping segments comprises at least one ionic species.

5. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , further comprising contacting one or more additives with the pre-cure solution.

6. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 5 , wherein the one or more additives comprise a surfactant, a leveling agent, an adhesion promoter, or a combination thereof.

7. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , further comprising contacting one or more catalysts with the pre-cure solution.

8. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 7 , wherein catalyst is added in an amount from about 0.1 wt % to about 3 wt % based on a total weight of the pre-cure solution.

9. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , wherein a portion of at least one segment comprise an ionic capping segment.

10. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , further comprising allowing the bio-based solvent to evaporate to form the structured organic film (SOF) prior to heating the pre-cure solution.

11. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , wherein the pre-cure solution is heated from about 60° C. to about 90° C.

12. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , wherein the structured organic film (SOF) is cured from about 100° C. to about 200° C. for about 1 hour.

13. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , wherein no catalyst is added to the pre-cure solution or the structured organic film (SOF).

14. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 1 , wherein the bio-based solvent further comprises dihydrolevoglucosenone, ethyl lactate, γ-Valerolactone, or combinations thereof.

15. A method of forming a pre-cure solution for a structured organic film (SOF), comprising:

contacting at least one segment and at least one pre-linker comprising a polyol, a diamine, a polyamine, or a combination thereof, with a bio-based solvent;

heating the at least one segment and the at least one pre-linker with the bio-based solvent; and

dissolving the at least one segment and the at least one pre-linker within the bio-based solvent;

forming a structured organic film (SOF) on a substrate from the pre-cure solution; and

curing the structured organic film (SOF), wherein:

the bio-based solvent comprises 1-butylpyrrolidin-2-one, methyl-5-(dimethylamino)-2-methyl-5-oxopentanoate, dimethyl isosorbide, glycofurol, triacetin, diethylene glycol monoethyl ether acetate, acetyltributylcitrate, acetyltriethylcitrate, triethyl citrate, or combinations thereof; and

heating the at least one segment and the at least one pre-linker and the bio-based solvent is performed before or after dissolving the at least one segment and the at least one pre-linker within the bio-based solvent.

16. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 15 , wherein the bio-based solvent further comprises dihydrolevoglucosenone, ethyl lactate, γ-Valerolactone, or combinations thereof.

17. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 15 , wherein the structured organic film (SOF) comprises a membrane.

18. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 15 , wherein the structured organic film (SOF) is free-standing and thus not adhered to the substrate or a supporting structure after curing.

19. The method of forming a pre-cure solution for a structured organic film (SOF) of claim 18 , wherein the substrate comprises polyetheretherketone (PEEK).

20. A composition, comprising:

a bio-based solvent;

at least one structured organic film (SOF) segment; and

at least one structured organic film (SOF) pre-linker comprising a polyol, a diamine, a polyamine, or a combination thereof; and

wherein the bio-based solvent comprises 1-butylpyrrolidin-2-one, methyl-5-(dimethylamino)-2-methyl-5-oxopentanoate, dimethyl isosorbide, glycofurol, triacetin, diethylene glycol monoethyl ether acetate, acetyltributylcitrate, acetyltriethylcitrate, triethyl citrate, or combinations thereof.

Assignments (5)
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2023
From: FARRUGIA, VALERIE M.; CLARIDGE, ROBERT
To: XEROX CORPORATION
Reel/Frame 062364/0996 →