Airborne Dust Mitigation System
A system for use with a gunite rig to capture airborne gunite type materials, particularly those containing silica, during the preparation of the gunite. In one respect, as the bags of silica-containing material are placed in the mixing section of the gunite rig and ripped open, airborne gunite dust is captured by a hood, separation, and suction system positioned above the mixer. The mitigation system also includes a plenum box and suction system positioned adjacent the mouth of a gunite pot to capture gunite dust generated as the mixed gunite material falls from a hopper into the gunite pot. A separator positioned upstream of a dust collection apparatus separates the larger heavier particles from the lighter ones.
1 . A system for capturing airborne particles from a gunite preparation apparatus, said apparatus comprising a mixer for mixing the gunite ingredients to form a gunite end product, a transfer system for moving the gunite end product to a hopper, a pot positioned below said hopper and having an axially upwardly facing mouth for receiving gunite product from said hopper, said system further comprising:
a vent hood positioned over said mixer;
a first conveying hose having a first end connected to said vent hood and a second end connected to a separator;
a second conveying hose having a first end connected to said separator and a second end connected to a vacuum source;
a plenum box positioned adjacent the mouth of said pot and partially surrounding said mouth; and
a third conveying hose having a first end connected to said plenum box and a second end connected to said separator.
2 . The system of claim 1 , wherein said separator comprises a cyclone separator.
3 . The system of claim 1 , wherein said separator is connected to a disposal container, whereby heavier particles fall into said disposal container and lighter particles are carried by said second conveying hose to said vacuum source.
4 . The system of claim 1 , wherein said vacuum source comprises a dust collecting apparatus.
5 . The system of claim 4 , wherein said dust collecting apparatus comprises a filtering system.
6 . The system of claim 1 , further comprising:
a pop-off valve connected to said pot; and
a fourth conveying hose having one end connected to said pop-off valve and said second end connected to said separator.