IP Library Patent Application 18159842
Patent Application
App. No. 18/159,842

POST-PROCESSING OPTICAL LOSS RECOVERY METHODS

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Patent No.
US None
App. No.
18/159,842
Abstract

The disclosed method for recovering optical properties of transparent substrates may include performing a post-etching annealing process on a transparent substrate. The method may also include applying a plasma treatment to the transparent substrate, performing an atomic layer etching treatment on the transparent substrate, and/or performing a cleaning process. Various other methods, devices, and systems are also disclosed.

Claims (36)

1 . A method for recovering optical properties of transparent substrates, the method comprising:

performing a post-etching annealing process on a transparent substrate.

2 . The method of claim 1 , further comprising:

applying a plasma treatment to the transparent substrate.

3 . The method of claim 2 , further comprising:

performing an atomic layer etching treatment on the transparent substrate.

4 . The method of claim 3 , further comprising subsequently performing a cleaning process.

5 . The method of claim 4 , further comprising subsequently applying a surface passivation layer to the transparent substrate.

6 . The method of claim 1 , wherein the post-etching annealing process comprises an oxidative annealing process.

7 . The method of claim 1 , wherein the post-etching annealing process comprises a reductive annealing process.

8 . The method of claim 1 , wherein the post-etching annealing process comprises an oxidative annealing process and a reductive annealing process in sequence.

9 . The method of claim 1 , further comprising subsequently performing a cleaning process.

10 . The method of claim 1 , further comprising subsequently applying a surface passivation layer to the transparent substrate.

11 . The method of claim 1 , wherein the post-etching annealing process is performed at or below 1600 degrees Celsius.

12 . The method of claim 1 , wherein the post-etching annealing process is performed at or below 1400 degrees Celsius.

13 . The method of claim 1 , wherein the post-etching annealing process is performed at or below 1200 degrees Celsius.

14 . The method of claim 1 , wherein:

the annealing process comprises use of a mixture of H 2 gas and at least one of Ar gas or N 2 gas, wherein the H 2 gas comprises about 10 percent or less of the mixture of gas by volume;

the annealing process is performed at about 1200 degrees Celsius or less; and

the annealing process is performed for about 3 hours or less.

15 . The method of claim 14 , further comprising a plasma treatment process, wherein:

the plasma treatment process comprises use of a plasma treatment mixture of H 2 gas and at least one of Ar gas or N 2 gas, wherein the H 2 gas comprises about 10 percent or less of the plasma treatment mixture of gas by volume;

the plasma treatment process is performed at about 500 degrees Celsius or less;

the plasma treatment process is performed for about 1 hour or less; and

the plasma treatment process is performed with a radiofrequency power of about 1 kilowatt or less.

16 . The method of claim 14 , further comprising an annealing process, wherein:

the annealing process comprises use of gas comprising at least in part O 2 ;

the annealing process is performed at about 1200 degrees Celsius or less; and

the annealing process is performed for about 3 hours or less.

17 . The method of claim 16 , wherein:

the annealing process is performed at about 500 degrees Celsius or less;

the annealing process is performed for about 1 hour or less; and

the annealing process is performed with radiofrequency power of about 1 kilowatt or less.

18 . The method of claim 14 , further comprising performing a wet cleaning process.

19 . A device comprising an etched transparent substrate modified with a post-etch annealing process.

20 . A system comprising a head-mounted display comprising a waveguide modified with a post-etch annealing process.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2023
From: KAITZ, JOSHUA ANDREW; RIVERA, PASQUAL; YUAN, GUANGBI; MOHANTY, NIHAR RANJAN; GUPTA, VIVEK; SPORRE, JOHN
To: META PLATFORMS TECHNOLOGIES, LLC
Reel/Frame 064304/0901 →