IP Library Granted Patent US 12,103,406
Granted Patent B2
US 12,103,406 · App. 18/161,974 · Granted Oct 1, 2024

Systems and methods for integrated gate driver for inverter for electric vehicle

Inventors: Mark Wendell Gose (Kokomo, IN); Seyed R. Zarabadi (Kokomo, IN); David Paul Buehler (Noblesville, IN); Kevin M. Gertiser (Carmel, IN)
Assignee: Delphi Technologies IP Limited
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Quick Facts
Patent No.
US 12,103,406
App. No.
18/161,974
Granted
Oct 1, 2024
Kind
B2
Abstract

A system includes: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a first power module including: a first connection; a second connection; a first power switch including a first gate terminal, the first power switch configured to control a first flow of current between the first connection and the second connection based on a first signal to the first gate terminal; and a first point-of-use controller configured to provide the first signal to the first gate terminal to control the first power switch.

Claims (52)

1. A system comprising:

an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes:

a first power module including:

a first connection;

a second connection;

a first power switch including a first gate terminal, the first power switch configured to control a first flow of current between the first connection and the second connection based on a first signal to the first gate terminal; and

a first point-of-use controller configured to provide the first signal to the first gate terminal to control the first power switch.

2. The system of claim 1 , wherein the first power module further comprises:

a third connection;

a second power switch including a second gate terminal, the second power switch configured to control a second flow of current between the third connection and the second connection based on a second signal to the second gate terminal; and

a second point-of-use controller configured to provide the second signal to the second gate terminal to control the second power switch.

3. The system of claim 2 , wherein the first connection is configured to be connected to a positive terminal of the battery, the second connection is configured to be connected to a phase terminal of the motor, and the third connection is configured to be connected to a negative terminal of the battery.

4. The system of claim 1 , wherein the first power module further comprises:

a command pin,

wherein the first point-of-use controller is further configured to receive a gate command via the command pin, and provide the first signal to the first gate terminal, based on the received gate command.

5. The system of claim 1 , wherein the first power switch includes one or more silicon carbide dies.

6. The system of claim 1 , wherein the first point-of-use controller includes a first gate drive controller and a second gate drive controller.

7. The system of claim 1 , wherein the inverter further includes:

a second power module; and

a third power module.

8. The system of claim 1 , further comprising:

the battery configured to supply the DC power to the inverter; and

the motor configured to receive the AC power from the inverter to drive the motor.

9. A system including:

a power module for an inverter for an electric vehicle, the power module comprising:

a first connection;

a second connection;

a first power switch including a first gate terminal, the first power switch configured to control a first flow of current between the first connection and the second connection based on a first signal to the first gate terminal; and

a first point-of-use controller configured to provide the first signal to the first gate terminal to control the first power switch.

10. The system of claim 9 , wherein the power module further comprises:

a third connection;

a second power switch including a second gate terminal, the second power switch configured to control a second flow of current between the third connection and the second connection based on a second signal to the second gate terminal; and

a second point-of-use controller configured to provide the second signal to the second gate terminal to control the second power switch.

11. The system of claim 10 , wherein the first connection is configured to be connected to a positive terminal of a battery of the electric vehicle, the second connection is configured to be connected to a phase terminal of a motor of the electric vehicle, and the third connection is configured to be connected to a negative terminal of the battery.

12. The system of claim 9 , wherein the power module further comprises:

a command pin,

wherein the first point-of-use controller is further configured to receive a gate command via the command pin, and provide the first signal to the first gate terminal, based on the received gate command.

13. The system of claim 9 , wherein the first power switch includes one or more silicon carbide dies.

14. The system of claim 9 , wherein the first point-of-use controller includes a first gate drive controller and a second gate drive controller.

15. A system comprising:

a point-of-use controller for a power module for an inverter, the point-of-use controller configured to:

receive a gate command; and

generate a signal for a gate terminal of a power switch of the power module, based on the received gate command.

16. The system of claim 15 , wherein the point-of-use controller is further configured to:

receive a sensing signal from the power switch; and

generate the signal for the gate terminal based on the received sensing signal.

17. The system of claim 15 , wherein the point-of-use controller is further configured to:

control a current through the power switch using the signal for the gate terminal.

18. The system of claim 15 , wherein the point-of-use controller is further configured to:

sense a gate-to-source voltage of the power switch during one or more of a turn-on event of the power switch or a turn-off event of the power switch.

19. The system of claim 15 , wherein the point-of-use controller is further configured to generate the signal for the gate terminal based on one or more of a variation in intrinsic parameters of the power switch, a parameter drift over a life of the power switch, or an operating temperature of the power switch.

20. The system of claim 15 , wherein the point-of-use controller is configured to control a first group of silicon carbide dies of the power switch and to control a second group of silicon carbide dies of the power switch independently from the first group.

Assignments (2)
CHANGE OF NAME Recorded Sep 18, 2024
From: DELPHI TECHNOLOGIES IP LIMITED
To: BORGWARNER US TECHNOLOGIES LLC
Reel/Frame 068987/0367 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2023
From: GOSE, MARK WENDELL; ZARABADI, SEYED R.; BUEHLER, DAVID PAUL; GERTISER, KEVIN M.
To: DELPHI TECHNOLOGIES IP LIMITED
Reel/Frame 062676/0629 →
Continuity (5)
Provisional Application 63378601 · Oct 6, 2022
Provisional Application 63377486 · Sep 28, 2022
Provisional Application 63377512 · Sep 28, 2022
Provisional Application 63377501 · Sep 28, 2022
Related Publication 20240106346A1 · Mar 28, 2024