DISPLAY DEVICE AND MANUFACTURING METHOD OF DISPLAY DEVICE
According to one embodiment, a display device includes a lower electrode, a rib formed of silicon oxide or silicon oxynitride and including an aperture overlapping the lower electrode, a partition including a lower portion and an upper portion, an organic layer including a first portion located on the lower electrode and spaced apart from the lower portion of the partition, and a second portion located on the upper portion, an upper electrode including a first portion on the first portion of the organic layer and is in contact with the lower portion and a second portion on the second portion of the organic layer, a cap layer, and a sealing layer.
1 . A display device comprising:
a substrate;
a lower electrode provided above the substrate;
a rib formed of silicon oxide or silicon oxynitride and comprising an aperture overlapping the lower electrode;
a partition comprising a lower portion provided on the rib, and an upper portion provided on the lower portion and protruding from a side surface of the lower portion;
an organic layer comprising a first portion located on the lower electrode and spaced apart from the lower portion of the partition, and a second portion located on the upper portion, the first and second portions including light emitting layers formed of a same material;
an upper electrode comprising a first portion which is provided on the first portion of the organic layer and is in contact with the lower portion of the partition, and a second portion provided on the second portion of the organic layer;
a cap layer comprising a first portion provided on the first portion of the upper electrode, and a second portion provided on the second portion of the upper electrode; and
a sealing layer which covers the first and second portions of the cap layer.
2 . The display device of claim 1 , wherein
the sealing layer is formed of silicon nitride.
3 . The display device of claim 1 , wherein
a thickness of the rib is less than a thickness of the partition.
4 . The display device of claim 2 , wherein
a thickness of the rib is greater than or equal to 200 nm but less than or equal to 400 nm.
5 . A manufacturing method of a display device, the method comprising:
forming a lower electrode above a substrate;
forming a silicon oxide layer overlapping the lower electrode by providing a processing substrate in which the lower electrode is formed on a stage inside a chamber and introducing a gas mixture of silicon tetrahydride (SiH 4 ) and nitrous oxide (N 2 O) into the chamber;
forming a rib comprising an aperture overlapping the lower electrode by patterning the silicon oxide layer;
forming a partition comprising a lower portion located on the rib, and an upper portion located on the lower portion and protruding from a side surface of the lower portion;
forming an organic layer including a first organic layer located on the lower electrode and spaced apart from the lower portion of the partition, and a second organic layer located on the upper portion, the first and second organic layers including light emitting layers formed of a same material;
forming an upper electrode including a first upper electrode which is located on the first organic layer and is in contact with the lower portion of the partition, and a second upper electrode located on the second organic layer;
forming a cap layer including a first cap layer located on the first upper electrode, and a second cap layer located on the second upper electrode; and
forming a sealing layer which covers the first cap layer and the second cap layer.
6 . The manufacturing method of claim 5 , wherein
the sealing layer is formed of silicon nitride.
7 . The manufacturing method of claim 6 ,
further forming a resist on the sealing layer, and
performing dry etching using the resist as a mask to remove part of the sealing layer immediately above the upper portion.
8 . The manufacturing method of claim 7 ,
further performing etching using the resist as a mask to remove part of the second cap layer, part of the second upper electrode and part of the second organic layer.
9 . The manufacturing method of claim 5 , wherein
a thickness of the rib is greater than or equal to 200 nm but less than or equal to 400 nm.
10 . A manufacturing method of a display device, the method comprising:
forming a lower electrode above a substrate;
forming a silicon oxynitride layer overlapping the lower electrode by providing a processing substrate in which the lower electrode is formed on a stage inside a chamber and introducing a gas mixture of silicon tetrahydride (SiH 4 ), nitrous oxide (N 2 O) and nitrogen (N 2 ) into the chamber;
forming a rib comprising an aperture overlapping the lower electrode by patterning the silicon oxynitride layer;
forming a partition comprising a lower portion located on the rib, and an upper portion located on the lower portion and protruding from a side surface of the lower portion;
forming an organic layer including a first organic layer located on the lower electrode and spaced apart from the lower portion of the partition, and a second organic layer located on the upper portion, the first and second organic layers including light emitting layers formed of a same material;
forming an upper electrode including a first upper electrode which is located on the first organic layer and is in contact with the lower portion of the partition, and a second upper electrode located on the second organic layer;
forming a cap layer including a first cap layer located on the first upper electrode, and a second cap layer located on the second upper electrode; and
forming a sealing layer which covers the first cap layer and the second cap layer.
11 . The manufacturing method of claim 10 , wherein
the sealing layer is formed of silicon nitride.
12 . The manufacturing method of claim 11 ,
further forming a resist on the sealing layer, and
performing dry etching using the resist as a mask to remove part of the sealing layer immediately above the upper portion.
13 . The manufacturing method of claim 12 ,
further performing etching using the resist as a mask to remove part of the second cap layer, part of the second upper electrode and part of the second organic layer.
14 . The manufacturing method of claim 10 , wherein
a thickness of the rib is greater than or equal to 200 nm but less than or equal to 400 nm.