IP Library Patent Application 18165349
Patent Application
App. No. 18/165,349

DISPLAY DEVICE AND MANUFACTURING METHOD OF DISPLAY DEVICE

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Quick Facts
Patent No.
US None
App. No.
18/165,349
Abstract

According to one embodiment, a display device includes a lower electrode, a rib formed of silicon oxide or silicon oxynitride and including an aperture overlapping the lower electrode, a partition including a lower portion and an upper portion, an organic layer including a first portion located on the lower electrode and spaced apart from the lower portion of the partition, and a second portion located on the upper portion, an upper electrode including a first portion on the first portion of the organic layer and is in contact with the lower portion and a second portion on the second portion of the organic layer, a cap layer, and a sealing layer.

Claims (51)

1 . A display device comprising:

a substrate;

a lower electrode provided above the substrate;

a rib formed of silicon oxide or silicon oxynitride and comprising an aperture overlapping the lower electrode;

a partition comprising a lower portion provided on the rib, and an upper portion provided on the lower portion and protruding from a side surface of the lower portion;

an organic layer comprising a first portion located on the lower electrode and spaced apart from the lower portion of the partition, and a second portion located on the upper portion, the first and second portions including light emitting layers formed of a same material;

an upper electrode comprising a first portion which is provided on the first portion of the organic layer and is in contact with the lower portion of the partition, and a second portion provided on the second portion of the organic layer;

a cap layer comprising a first portion provided on the first portion of the upper electrode, and a second portion provided on the second portion of the upper electrode; and

a sealing layer which covers the first and second portions of the cap layer.

2 . The display device of claim 1 , wherein

the sealing layer is formed of silicon nitride.

3 . The display device of claim 1 , wherein

a thickness of the rib is less than a thickness of the partition.

4 . The display device of claim 2 , wherein

a thickness of the rib is greater than or equal to 200 nm but less than or equal to 400 nm.

5 . A manufacturing method of a display device, the method comprising:

forming a lower electrode above a substrate;

forming a silicon oxide layer overlapping the lower electrode by providing a processing substrate in which the lower electrode is formed on a stage inside a chamber and introducing a gas mixture of silicon tetrahydride (SiH 4 ) and nitrous oxide (N 2 O) into the chamber;

forming a rib comprising an aperture overlapping the lower electrode by patterning the silicon oxide layer;

forming a partition comprising a lower portion located on the rib, and an upper portion located on the lower portion and protruding from a side surface of the lower portion;

forming an organic layer including a first organic layer located on the lower electrode and spaced apart from the lower portion of the partition, and a second organic layer located on the upper portion, the first and second organic layers including light emitting layers formed of a same material;

forming an upper electrode including a first upper electrode which is located on the first organic layer and is in contact with the lower portion of the partition, and a second upper electrode located on the second organic layer;

forming a cap layer including a first cap layer located on the first upper electrode, and a second cap layer located on the second upper electrode; and

forming a sealing layer which covers the first cap layer and the second cap layer.

6 . The manufacturing method of claim 5 , wherein

the sealing layer is formed of silicon nitride.

7 . The manufacturing method of claim 6 ,

further forming a resist on the sealing layer, and

performing dry etching using the resist as a mask to remove part of the sealing layer immediately above the upper portion.

8 . The manufacturing method of claim 7 ,

further performing etching using the resist as a mask to remove part of the second cap layer, part of the second upper electrode and part of the second organic layer.

9 . The manufacturing method of claim 5 , wherein

a thickness of the rib is greater than or equal to 200 nm but less than or equal to 400 nm.

10 . A manufacturing method of a display device, the method comprising:

forming a lower electrode above a substrate;

forming a silicon oxynitride layer overlapping the lower electrode by providing a processing substrate in which the lower electrode is formed on a stage inside a chamber and introducing a gas mixture of silicon tetrahydride (SiH 4 ), nitrous oxide (N 2 O) and nitrogen (N 2 ) into the chamber;

forming a rib comprising an aperture overlapping the lower electrode by patterning the silicon oxynitride layer;

forming a partition comprising a lower portion located on the rib, and an upper portion located on the lower portion and protruding from a side surface of the lower portion;

forming an organic layer including a first organic layer located on the lower electrode and spaced apart from the lower portion of the partition, and a second organic layer located on the upper portion, the first and second organic layers including light emitting layers formed of a same material;

forming an upper electrode including a first upper electrode which is located on the first organic layer and is in contact with the lower portion of the partition, and a second upper electrode located on the second organic layer;

forming a cap layer including a first cap layer located on the first upper electrode, and a second cap layer located on the second upper electrode; and

forming a sealing layer which covers the first cap layer and the second cap layer.

11 . The manufacturing method of claim 10 , wherein

the sealing layer is formed of silicon nitride.

12 . The manufacturing method of claim 11 ,

further forming a resist on the sealing layer, and

performing dry etching using the resist as a mask to remove part of the sealing layer immediately above the upper portion.

13 . The manufacturing method of claim 12 ,

further performing etching using the resist as a mask to remove part of the second cap layer, part of the second upper electrode and part of the second organic layer.

14 . The manufacturing method of claim 10 , wherein

a thickness of the rib is greater than or equal to 200 nm but less than or equal to 400 nm.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2025
From: JAPAN DISPLAY INC.
To: MAGNOLIA WHITE CORPORATION
Reel/Frame 071784/0533 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2023
From: YAMAMOTO, YUYA; IMAI, NOBUO; OGAWA, HIROSHI
To: JAPAN DISPLAY INC.
Reel/Frame 062608/0409 →