Linear sensor with dual spin valve element having reference layers with magnetization directions different from an external magnetic field direction

1. A linear sensor comprising:

at least one magnetoresistance element comprising:

a first spin valve comprising:

a first set of reference layers having a magnetization direction in a first direction; and

a first set of free layers having a magnetization direction in a second direction orthogonal to the first direction; and

a second spin valve positioned on the first spin valve, the second spin valve comprising:

a second set of reference layers having a magnetization direction in the first direction; and

a second set of free layers having a magnetization direction in a third direction orthogonal to the first direction and antiparallel to the second direction,

wherein the at least one magnetoresistance element comprises layers, including the first set of reference layers, the first set of free layers, the second set of reference layers and the second set of free layers, that are stacked one on top of another on an axis,

wherein the first direction is neither parallel nor antiparallel to a direction of a magnetic field direction that is orthogonal to the axis, and

wherein the at least one magnetoresistance element detects magnetic field changes caused by a target object enabling the linear sensor to provide a differential signal indicating a linear position of the target object.

2. The linear sensor of claim 1 , wherein the first set of reference layers and the second set of reference layers share one or more layers.

3. The linear sensor of claim 2 , wherein the first spin valve further comprises a first set of bias layers, wherein the first set of free layers is positioned between the first set of reference layers and the first set of bias layers, and

wherein the second spin valve further comprises a second set of bias layers, wherein the second set of free layers is positioned between the second set of reference layers and the second set of bias layers.

4. The linear sensor of claim 1 , wherein the first spin valve is either a giant magnetoresistance (GMR) element or a tunneling magnetoresistance (TMR) element.

5. The linear sensor of claim 4 , wherein the second spin valve is either a GMR element or a TMR element.

6. The linear sensor of claim 1 , wherein the first direction and the direction of the expected magnetic field form a tilt angle,

wherein the tilt angle is between 0° and 30°.

7. The linear sensor of claim 6 , wherein the tilt angle enables the linear sensor to have a linear range more than 65% greater than a linear sensor with a tilt angle of 0° and to have a sensitivity no more than 4% less than a sensitivity of the linear sensor with the tilt angle of 0°.

8. The linear sensor of claim 6 , wherein the tilt angle enables the linear sensor to have a linear range more than 50% greater than a linear sensor with a tilt angle of 0° and to have a sensitivity no more than 0.25% less than a sensitivity of the linear sensor with the tilt angle of 0°.

9. The linear sensor of claim 6 , wherein the tilt angle enables the linear sensor to have a linear range more than 35% greater than a linear sensor with a tilt angle of 0° and to have a sensitivity more than 2.5% greater than a sensitivity of the linear sensor with the tilt angle of 0°.

10. A linear sensor comprising:

at least one magnetoresistance element comprising:

a first spin valve comprising:

a first set of reference layers having a magnetization direction in a first direction; and

a first set of free layers having a magnetization direction in a second direction orthogonal to the first direction; and

a second spin valve positioned on the first spin valve, the second spin valve comprising:

a second set of reference layers having a magnetization direction in the first direction; and

a second set of free layers having a magnetization direction in a third direction orthogonal to the first direction and antiparallel to the second direction,

wherein the at least one magnetoresistance element comprises layers, including the first set of reference layers, the first set of free layers, the second set of reference layers and the second set of free layers, that are stacked one on top of another on an axis,

wherein the first direction is neither parallel nor antiparallel to a direction of a magnetic field direction that is orthogonal to the axis,

wherein the at least one magnetoresistance element detects magnetic field changes caused by a target object enabling the linear sensor to provide a differential signal indicating a linear position of the target object,

wherein the first set of reference layers and the second set of reference layers share one or more layers,

wherein the first spin valve further comprises a first set of bias layers, wherein the first set of free layers is positioned between the first set of reference layers and the first set of bias layers,

wherein the second spin valve further comprises a second set of bias layers, wherein the second set of free layers is positioned between the second set of reference layers and the second set of bias layers, and

wherein the first spin valve is either a giant magnetoresistance (GMR) element or a tunneling magnetoresistance (TMR) element.

11. The linear sensor of claim 10 , wherein the second spin valve is either a GMR element or a TMR element.

12. The linear sensor of claim 10 , wherein the first direction and the direction of the expected magnetic field form a tilt angle,

wherein the tilt angle is between 0° and 30°.

13. The linear sensor of claim 12 , wherein the tilt angle enables the linear sensor to have a linear range more than 65% greater than a linear sensor with a tilt angle of 0° and to have a sensitivity no more than 4% less than a sensitivity of the linear sensor with the tilt angle of 0°.

14. The linear sensor of claim 12 , wherein the tilt angle enables the linear sensor to have a linear range more than 50% greater than a linear sensor with a tilt angle of 0° and to have a sensitivity no more than 0.25% less than a sensitivity of the linear sensor with the tilt angle of 0°.

15. The linear sensor of claim 12 , wherein the tilt angle enables the linear sensor to have a linear range more than 35% greater than a linear sensor with a tilt angle of 0° and to have a sensitivity more than 2.5% greater than a sensitivity of the linear sensor with the tilt angle of 0°.

16. A linear sensor comprising:

at least one magnetoresistance element comprising:

a first spin valve comprising:

a first set of reference layers having a magnetization direction in a first direction; and

a first set of free layers having a magnetization direction in a second direction orthogonal to the first direction; and

a second spin valve positioned on the first spin valve, the second spin valve comprising:

a second set of reference layers having a magnetization direction in the first direction; and

a second set of free layers having a magnetization direction in a third direction orthogonal to the first direction and antiparallel to the second direction,

wherein the at least one magnetoresistance element comprises layers, including the first set of reference layers, the first set of free layers, the second set of reference layers and the second set of free layers, that are stacked one on top of another on an axis,

wherein the first direction is neither parallel nor antiparallel to a direction of a magnetic field direction that is orthogonal to the axis,

wherein the at least one magnetoresistance element detects magnetic field changes caused by a target object enabling the linear sensor to provide a differential signal indicating a linear position of the target object,

wherein the first spin valve is either a giant magnetoresistance (GMR) element or a tunneling magnetoresistance (TMR) element,

wherein the first direction and the direction of the expected magnetic field form a tilt angle, and

wherein the tilt angle is between 0° and 30°.

17. The linear sensor of claim 16 , wherein the second spin valve is either a GMR element or a TMR element.

18. The linear sensor of claim 16 , wherein the tilt angle enables the linear sensor to have a linear range more than 65% greater than a linear sensor with a tilt angle of 0° and to have a sensitivity no more than 4% less than a sensitivity of the linear sensor with the tilt angle of 0°.

19. The linear sensor of claim 16 , wherein the tilt angle enables the linear sensor to have a linear range more than 50% greater than a linear sensor with a tilt angle of 0° and to have a sensitivity no more than 0.25% less than a sensitivity of the linear sensor with the tilt angle of 0°.

20. The linear sensor of claim 16 , wherein the tilt angle enables the linear sensor to have a linear range more than 35% greater than a linear sensor with a tilt angle of 0° and to have a sensitivity more than 2.5% greater than a sensitivity of the linear sensor with the tilt angle of 0°.