IP Library Granted Patent US 11,942,870
Granted Patent B2
US 11,942,870 · App. 18/175,832 · Granted Mar 26, 2024

Power supply unit with autonomous input power limiting

Inventors: Donald Cedrick Ongyanco (Quezon, PH); Joey De Guzman (Antipolo, PH); Vincent Vicente Vivar (Calumpit, PH); Ricardo Bernado Roldan, Jr. (Mandaluyong, PH); Arvin San Juan (Carmona, PH)
Assignee: Astec International Limited
H02M7/04H02M1/32H02M3/04
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Quick Facts
Patent No.
US 11,942,870
App. No.
18/175,832
Granted
Mar 26, 2024
Kind
B2
Abstract

A power supply receives AC power and generates a DC output voltage. The power supply may be divided into a primary section that converts AC power to a relatively high DC voltage. A secondary section converts this relatively high DC voltage into a well-regulated lower DC voltage. In an embodiment, the current and/or power supplied by the primary to the secondary side is used by the secondary side in a closed-loop feedback system to limit the current drawn by the secondary side to a configurable value.

Claims (38)

1. A method, comprising:

scaling a reference current based on a constant current adjustment, the constant current adjustment generated based on an input power and an input power limit;

generating an output current adjustment based on the scaled reference current; and

regulating an output voltage based on the output current adjustment.

2. The method of claim 1 , further comprising generating the constant current adjustment via a PID controller.

3. The method of claim 2 , further comprising:

receiving, via the PID controller, an error signal based on the input power and the input power limit; and

generating, via the PID controller, the constant current adjustment based on the error signal.

4. The method of claim 3 , wherein generating the constant current adjustment based on the error signal comprises generating the constant current adjustment to indicate 100% current capacity of the output current in response to the input power being less than the input power limit.

5. The method of claim 4 , wherein the constant current adjustment does not affect the output current in response to the indication of 100% current capacity.

6. The method of claim 4 , wherein generating the constant current adjustment based on the error signal comprises generating the constant current adjustment to indicate less than 100% current capacity of the output current in response to the input power being greater than the input power limit.

7. The method of claim 6 , wherein the constant current adjustment decreases the output current in response to the indication of less than 100% current capacity.

8. The method of claim 3 , wherein the input power is a primary side input power.

9. The method of claim 1 , wherein the reference current comprises a constant current reference.

10. A method of regulating a secondary side output current, comprising:

scaling a reference current based on a current adjustment signal, the current adjustment signal generated based on a primary side input power and a target power limit;

generating an error adjustment signal based on the scaled reference current; and

regulating an output voltage based on the error adjustment signal to limit an output current of the output voltage.

11. The method of claim 10 , further comprising generating the current adjustment signal based on the primary side input power and the target power limit.

12. The method of claim 11 , further comprising:

receiving, via a PID controller, an error signal based on the primary side input power and the target power limit; and

generating, via the PID controller, the current adjustment signal based on the error signal.

13. The method of claim 12 , wherein generating the error adjustment signal comprises:

generating the current adjustment signal to indicate 100% current capacity of the output current in response to the primary side input power being less than the target power limit; and

generating the current adjustment signal to indicate less than 100% current capacity of the output current in response to the primary side input power being greater than the target power limit.

14. The method of claim 12 , wherein the reference current comprises a constant current reference.

15. A power supply system, comprising:

an error modulator configured to generate an error adjustment signal based on a primary side input power and a target power limit;

a constant current reference modulator configured to scale a reference current based on the error adjustment signal;

a current feedback combiner configured to generate an output current adjustment based on the error adjustment signal and an output current feedback; and

a secondary output voltage regulator configured to produce an output voltage based on the output current adjustment.

16. The power supply system of claim 15 , further comprising a constant current reference generator configured to generate the reference current.

17. The power supply system of claim 15 , wherein the secondary output voltage regulator comprises a pulse-width modulation controller.

18. The power supply system of claim 15 , wherein the target power limit is configurable by an external system.

19. The power supply system of claim 15 , wherein the error modulator comprises a PID controller configured to:

receive an error signal based on the primary side input power and the target power limit;

generate the error adjustment signal based on the error signal; and

provide the error adjustment signal to the error modulator.

Assignments (2)
CONFIRMATORY PATENT ASSIGNMENT Recorded Mar 5, 2025
From: ASTEC INTERNATIONAL LIMITED
To: AES GLOBAL HOLDINGS PTE, LTD.
Reel/Frame 070404/0918 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2023
From: ONGYANCO, DONALD CEDRICK; DE GUZMAN, JOEY; VIVAR, VINCENT VICENTE; ROLDAN, RICARDO BERNARDO, JR.; SAN JUAN, ARVIN
To: ASTEC INTERNATIONAL LIMITED
Reel/Frame 062827/0082 →