Power modules for circuit protection
An electronic module is provided, which comprises a plurality of first field effect transistors (FETs), a plurality of second FETs paired with the first FETs, a controller connected to gate nodes of the first and second FETs, and a plurality of spring assemblies disposed between the paired first and second FETs. Each spring assembly has two ends comprises a disc spring that is clamped and at least one conductive path that connects both ends of the spring assembly. One end of the spring assembly is connected to a press-buffer that contacts at least one first FET, while the other end is connected to another press-buffer that contacts at least one second FET.
1 . An electronic module, comprising:
a plurality of first field effect transistors (FETs);
a plurality of second FETs, each second FET of the plurality of second FETs pairing with a respective first FET of the plurality of first FETs;
a controller, connected to gate nodes of the plurality of first FETs and the plurality of second FETs; and
a plurality of spring assemblies, disposed between the plurality of first FETs and the plurality of second FETs and pairing with the respective first FETs of the plurality of first FETs,
wherein each spring assembly of the plurality of spring assemblies comprises a disc spring that is clamped and at least one conductive path that connects both ends of the spring assembly, and wherein one end of each spring assembly is connected to a press-buffer that contacts at least one first FET and the other end of the particular spring assembly is connected to another press-buffer that contacts at least one second FET,
wherein drain nodes of the plurality of first FETs are connected to a first electrode plate, and drain nodes of the plurality of second FETs are connected to a second electrode plate; and
wherein each source node of the plurality of first FETs is connected to one end of a respective spring assembly, and each source node of the respective plurality of second FETs pairing with the plurality of first FETs is connected to the other end of the respective spring assembly.
2 . The electronic module of claim 1 , wherein the plurality of first FETs and the plurality of second FETs operate in a normally-on or a normally-off state.
3 . The electronic module of claim 1 , further comprising:
one or more current sensors connected to the controller, each current sensor comprising a sensing element based on tunnel magnetoresistance (TMR) and a Rogowski coil,
wherein each of the one or more current sensors is disposed in a path enclosing a drain-source path of at least one FET.
4 . The electronic module of claim 1 , further comprising:
one or more temperature sensors connected to the controller,
wherein each of the one or more temperature sensors is attached to a FET of the plurality of first FETs or the plurality of second FETs.
5 . The electronic module of claim 1 , further comprising:
a communication interface, connected to the controller and configured to report diagnosis, prognosis, and health status of the electronic module to an external device via the communication interface.
6 . The electronic module of claim 1 , wherein the plurality of first FETs and the plurality of second FETs are made of silicon carbide (SiC) or gallium nitride (GaN).
7 . The electronic module of claim 1 , wherein each press-buffer has two or more legs and each leg of a press-buffer is connected to a FET.
8 . The electronic module of claim 7 , wherein each spring assembly is connected to two or more first FETs of the plurality of first FETs and two or more respective second FETs of the plurality of second FETs that are paired with the two or more first FETs.
9 . The electronic module of claim 1 , wherein the plurality of first FETs and the plurality of second FETs are fabricated on FET dies, wherein each FET die comprises at least one FET of the plurality of first FETs or the plurality of second FETs.
10 . The electronic module of claim 1 , wherein the electronic module comprises hybrid electrical connections, wherein the hybrid electrical connections comprise wire-bonding for the gate nodes of the plurality of FETs, sintering or soldering for the drain and source nodes of the plurality of FETs, and dry contacts for the plurliaty of spring assemblies.
11 . An electronic device, comprising:
a plurality of electronic modules;
a control circuit connected to the plurality of electronic modules; and
a frame providing mechanical support to and electrical connections between the plurality of electronic modules and the control circuit,
wherein each electronic module among the plurality of electronic modules comprises:
a plurality of first field effect transistors (FETs);
a plurality of second FETs, each second FET of the plurality of second FETs pairing with a respective first FET of the plurality of first FETs;
a controller, connected to gate nodes of the plurality of first FETs and the plurality of second FETs; and
a plurality of spring assemblies, disposed between the plurality of first FETs and the plurality of second FETs and pairing with the respective first FETs of the plurality of first FETs,
wherein each spring assembly of the plurality of spring assemblies comprises a disc spring that is clamped and at least one conductive path that connects both ends of the spring assembly, each spring assembly has two ends, wherein one end is connected to a press-buffer that contacts at least one first FET and the other end is connected to another press-buffer that contacts at least one second FET,
wherein drain nodes of the plurality of first FETs are connected to a first electrode plate, and drain nodes of the plurality of second FETs are connected to a second electrode plate; and
wherein each source node of the plurality of first FETs is connected to one end of a respective spring assembly, and each source node of the respective plurality of second FETs pairing with the plurality of first FETs is connected to the other end of the respective spring assembly.
12 . The electronic device of claim 11 , wherein each electronic module among the plurality of electronic modules further comprises:
one or more current sensors connected to the controller, each current sensor comprising a sensing element based on tunnel magnetoresistance (TMR) and a Rogowski coil,
wherein each of the one or more current sensors is disposed in a path enclosing a drain-source path of at least one FET.
13 . The electronic device of claim 11 , wherein each electronic module among the plurality of electronic modules further comprises:
one or more temperature sensors connected to the controller,
wherein each of the one or more temperature sensors is attached to a FET of the plurality of first FETs or the plurality of second FETs.
14 . The electronic device of claim 11 , wherein each electronic module among the plurality of electronic modules further comprises:
a communication interface, connected to the controller and configured to report diagnosis, prognosis, and health status of the electronic module to an external device via the communication interface.
15 . The electronic device of claim 11 , wherein the plurality of first FETs and the plurality of second FETs are made of silicon carbide (SiC) or gallium nitride (GaN).
16 . The electronic device of device 11 , wherein each press-buffer has two or more legs and each leg of a press-buffer is connected to a FET, and wherein each spring assembly is connected to two or more first FETs of the plurality of first FETs and two or more respective second FETs of the plurality of second FETs that are paired with the two or more first FETs.
17 . The electronic device of claim 11 , wherein each electronic module among the plurality of electronic modules comprises hybrid electrical connections, wherein the hybrid electrical connections comprise wire-bonding for the gate nodes of the plurality of FETs, sintering or soldering for the drain and source nodes of the plurality of FETs, and dry contacts for the plurality of spring assemblies.
18 . The electronic device of claim 10 , wherein the plurality of first FETs and the plurality of second FETs are fabricated on FET dies, wherein each FET die comprises at least one FET of the plurality of first FETs or the plurality of second FETs.
19 . The electronic device of claim 10 , wherein the plurality of electronic modules are arranged in an N+1 configuration.
20 . The electronic device of claim 10 , wherein each of the plurality of electronic modules is replaceable.