IP Library Granted Patent US 12,129,657
Granted Patent B2
US 12,129,657 · App. 18/182,560 · Granted Oct 29, 2024

Wall or ceiling panel and wall or ceiling assembly

Inventor: Jan De Rick (Geraardsbergen, BE)
Assignee: UNILIN, BV
E04F13/0832E04B2/60E04F13/0894E04B2002/0232E04F2201/0115E04F2201/0161
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Quick Facts
Patent No.
US 12,129,657
App. No.
18/182,560
Granted
Oct 29, 2024
Kind
B2
Abstract

A wall or ceiling panel, which, on one side edge, comprises a male coupling part and, on an opposite side edge, comprises a female coupling part. The male coupling part comprises a tongue and the female coupling part comprises a groove. The groove is bordered by a front lip and a rear lip, with the characteristic that the panel forms a ceiling-high wall panel and/or has a length of at least 2400 mm.

Claims (47)

1. A wall or ceiling panel, comprising on one side edge of the panel a male coupling part and, on an opposite side edge of the panel, comprising a female coupling part, wherein the male and female coupling parts are configured such that two of such panels, by means of the male and female coupling parts, can be coupled to each other in a plane and a coupled condition can be realized between the panels;

wherein the male coupling part comprises a tongue and the female coupling part comprises a groove, wherein the tongue and the groove, in the coupled condition, form a tongue-and-groove connection, which realizes a mechanical locking between the panels in a direction perpendicular to the plane of the panels;

wherein the groove is bordered by a front lip and a rear lip;

wherein the male and female coupling parts each comprise a locking part, wherein the locking part of the male coupling part and the locking part of the female coupling part, in a coupled condition, realize a mechanical locking between the panels in a direction in the plane of the panels and perpendicular to the side edges;

wherein the male and female coupling parts are respectively defined at long side edges of the panel;

wherein the front lip extends substantially parallel to the plane of the panels, and the rear lip of the groove extends substantially parallel to the front lip with a distal end of the rear lip extending parallel to the plane of the panels;

wherein a portion of the rear lip which, oriented in a distal direction, extends a distance beyond an open or free end of the front lip, and said distance is longer than a thickness of the panel;

wherein the locking part of the male coupling part is provided on a rear side of the tongue;

wherein the rear lip comprises at a front side thereof the locking part of the female coupling part;

wherein each of the locking parts defines an inclined planar section, wherein the planar sections of the locking parts contact each other in the coupled condition distally from the front lip;

wherein the front side of the rear lip is provided with a stop surface, through which a screw can be provided in the rear lip;

wherein said inclined planar sections and said stop surface are situated at the same side, oriented in a distal direction, of the open or free end of the front lip.

2. The wall or ceiling panel of claim 1 , wherein a front side of the locking part of the female coupling part comprises a flat surface parallel to the panel.

3. The wall or ceiling panel of claim 1 , wherein the rear lip is configured such that an attachment element can be provided thereon.

4. The wall or ceiling panel of claim 1 , wherein the stop surface is provided with a recess for receiving the screw.

5. The wall or ceiling panel of claim 4 , wherein the recess is provided such that the screw can be provided countersunk.

6. The wall or ceiling panel of claim 4 , wherein the recess in the stop surface is situated entirely distal from the open or free end of the front lip.

7. The wall or ceiling panel of claim 1 , wherein the stop surface, globally seen, is oriented parallel to the plane of the panel.

8. The wall or ceiling panel of claim 1 , wherein the stop surface shows one or more of the following characteristics:

the stop surface is situated entirely distal from an open or free end of the front lip;

the stop surface is situated at a distance different from zero from an active locking zone defined by the locking parts; and/or

the stop surface is situated partially or entirely behind a level running parallel to the plane of the panel, defined by a foremost point of the locking part of the female coupling part, the foremost point of the locking part being on the front side of the rear lip.

9. The wall or ceiling panel of claim 1 , wherein a rear side of the rear lip at a location of the stop surface is provided for supporting on a substructure.

10. The wall or ceiling panel of claim 1 , wherein the panel comprises a material as a core which is based on a, whether or not filled, synthetic material.

11. The wall or ceiling panel of claim 1 , wherein the male and female coupling parts are arranged for coupling by turning the male couple part into the female coupling part.

12. The wall or ceiling assembly of claim 1 , wherein said distance over which the portion of the rear lip protrudes beyond the free end of the front lip is at least 1.2 times the thickness of the panel.

13. A wall or ceiling assembly comprising:

a wall or ceiling panel; and

a screw for securing the panel to a substructure;

wherein the wall or ceiling panel comprises on one side edge of the panel a male coupling part and, on an opposite side edge of the panel, comprises a female coupling part, wherein the male and female coupling parts are configured such that two of such panels, by means of the male and female coupling parts, can be coupled to each other in a plane and a coupled condition can be realized between the panels;

wherein the male coupling part comprises a tongue and the female coupling part comprises a groove, wherein the tongue and the groove, in the coupled condition, form a tongue-and-groove connection, which realizes a mechanical locking between the panels in a direction perpendicular to the plane of the panels;

wherein the groove is bordered by a front lip and a rear lip;

wherein the male and female coupling parts each comprise a locking part, wherein the locking part of the male coupling part and the locking part of the female coupling part, in a coupled condition, realize a mechanical locking between the panels in a direction in the plane of the panels and perpendicular to the side edges;

wherein the male and female coupling parts are respectively defined at long side edges of the panel;

wherein the front lip extends substantially parallel to the plane of the panels, and the rear lip of the groove extends substantially parallel to the front lip with a distal end of the rear lip extending parallel to the plane of the panels;

wherein a portion of the rear lip which, oriented in a distal direction, extends a distance beyond an open or free end of the front lip, and said distance is longer than a thickness of the panel;

wherein the locking part of the male coupling part is provided on a rear side of the tongue;

wherein the rear lip comprises at a front side thereof the locking part of the female coupling part;

wherein each of the locking parts defines an inclined planar section, wherein the planar sections of the locking parts contact each other in the coupled condition distally from the front lip,

wherein the front side of the rear lip is provided with a stop surface, through which the screw can be provided in the rear lip;

wherein said inclined planar sections and said stop surface are situated at the same side, oriented in a distal direction, of the open or free end of the front lip.

14. The wall or ceiling assembly of claim 13 , wherein the stop surface is provided with a recess for receiving the screw.

15. The wall or ceiling assembly of claim 14 , wherein the recess is provided such that the screw can be provided countersunk.

16. The wall or ceiling assembly of claim 14 , wherein the recess in the stop surface is situated entirely distal from the open or free end of the front lip.

17. The wall or ceiling assembly of claim 13 , wherein a rear side of the rear lip at the location of the stop surface is provided for supporting on a substructure.

18. The wall or ceiling assembly of claim 13 , wherein the panel comprises a material as a core which is based on a, whether or not filled, synthetic material.

19. The wall or ceiling assembly of claim 13 , wherein said distance over which the portion of the rear lip protrudes beyond the free end of the front lip is at least 1.2 times the thickness of the panel.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 18, 2024
From: FLOORING INDUSTRIES LIMITED, SARL
To: UNILIN BV
Reel/Frame 066805/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 13, 2023
From: DE RICK, JAN
To: FLOORING INDUSTRIES LIMITED, SARL
Reel/Frame 062963/0467 →
Priority Claims (3)
BE 2017/5454 · Jun 27, 2017 · national
CN 201720973426.4 · Aug 4, 2017 · national
BE 2018/5056 · Jan 31, 2018 · national
Continuity (3)
Continuation 17354396 · Jun 22, 2021
Continuation 16625869
Related Publication 20230212864A1 · Jul 6, 2023