IP Library Granted Patent US 11,976,375
Granted Patent B1
US 11,976,375 · App. 18/183,916 · Granted May 7, 2024

Fracture resistant mounting for ceramic piping

Inventors: Jonathan T. Goodman (Evanston, IL); Hansdeep Singh (Toronto, CA); Christopher Daniel Boon (New Beith, AU); Maciej Jastrzebski (Toronto, CA)
Assignee: Li-Metal Corp.
C25C7/005C25C3/02
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Quick Facts
Patent No.
US 11,976,375
App. No.
18/183,916
Granted
May 7, 2024
Kind
B1
Abstract

Systems and processes for the production of lithium metal from molten salts. Systems can include a ceramic tube affixed by or to a freeze-composite. The freeze-composite includes a matrix, of a salt and a dispersed phase. The freeze is maintained with a cooling collar to maintain a temperature below the melting point of the salt. Systems can include a molten-catholyte and a molten-anolyte each adjacent to separate surfaces of the ceramic tube. The freeze-composite forms a fluidic and non-conductive barrier between the molten-catholyte and the molten-anolyte. Processes include a freeze-composite affixed to the ceramic tube. The ceramic tube is adjacent to a composite collar which is adjacent to a cooling collar; The cooling fluid is passed through the cooling collar. A molten-catholyte is passed along a first surface of the ceramic tube. A molten-anolyte is passed along to a second surface of the ceramic tube.

Claims (25)

1. An electrolytic system comprising:

a ceramic tube;

a cooling collar disposed about and spaced apart from a portion of the ceramic tube; and

a freeze-composite matrix comprising a salt and a dispersed phase disposed between and in contact with the ceramic tube and the cooling collar;

wherein, in operation, the cooling collar causes the freeze-composite matrix to form a barrier.

2. The electrolytic system of claim 1 , wherein the dispersed phase includes a plurality of inorganic fibers.

3. The electrolytic system of claim 2 , wherein the inorganic fibers are selected from a silicate, an aluminate, an aluminosilicate, and a mixture thereof.

4. The electrolytic system of claim 1 , wherein the freeze-composite matrix is positioned to separate an anolyte volume from a catholyte volume, thereby preventing ionic and/or electronic conductivity between the anolyte volume and the catholyte volume.

5. The electrolytic system of claim 1 , wherein the salt comprises an admixture of lithium chloride and potassium chloride.

6. The electrolytic system of claim 5 , wherein the salt includes about 50 wt. % to about 70 wt. % LiCl, and has a melting point of about 350° C. to about 450° C.

7. The electrolytic system of claim 6 , wherein the salt consists essentially of lithium chloride and potassium chloride.

8. The electrolytic system of claim 5 , wherein the salt has a melting point greater than about 450° C. and includes greater than about 65 wt. % KCl or greater than about 75 wt. % LiCl.

9. The electrolytic system of claim 8 , wherein the salt consists essentially of lithium chloride and/or potassium chloride.

10. An electrolytic system comprising:

a ceramic tube including an outer surface and an inner surface opposite the exterior surface;

a freeze-composite matrix including a salt and a dispersed phase; and

a cooling collar disposed about and spaced apart from a portion of the ceramic tube;

wherein the freeze-composite matrix is disposed between and in contact with the ceramic tube and the cooling collar;

wherein, in operation, the cooling collar maintains a temperature below the melting point of the salt of the freeze-composite matrix;

a molten-catholyte adjacent to one of the outer surface and the inner surface of the ceramic tube; and

a molten-anolyte adjacent to the other of the outer surface and the inner surface of the ceramic tube;

wherein the freeze-composite matrix provides a fluidic and non-conductive barrier between the molten-catholyte and the molten-anolyte.

11. The electrolytic system of claim 10 , wherein the molten-catholyte includes an admixture of LiCl and KCl and has a melting point below about 425° C.; and wherein the molten-anolyte includes an admixture of LiCl and KCl and has a melting point below about 425° C.

12. The electrolytic system of claim 11 , wherein the salt includes an admixture of LiCl and KCl and has a melting point below about 425° C.

13. The electrolytic system of claim 11 , wherein the salt includes LiCl and/or KCl and has a melting point above about 450° C.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Jul 30, 2025
From: RIO TINTO FINANCE PLC
To: LIVENT USA CORP.; ARCADIUM LITHIUM INTERMEDIATE IRL LIMITED
Reel/Frame 071886/0172 →
SECURITY INTEREST Recorded Jan 30, 2025
From: LIVENT USA CORP.; ARCADIUM LITHIUM INTERMEDIATE IRL LIMITED
To: RIO TINTO FINANCE PLC
Reel/Frame 070061/0312 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2024
From: LI-METAL CORP.
To: ARCADIUM LITHIUM INTERMEDIATE IRL LIMITED
Reel/Frame 068894/0721 →
Continuity (1)
Provisional Application 63383403 · Nov 11, 2022
Cited By (2)
US 12,640,360 US 12,700,582