IP Library Granted Patent US 12,081,151
Granted Patent B2
US 12,081,151 · App. 18/186,985 · Granted Sep 3, 2024

Motor control device

Inventors: James P. Steiner (Royersford, PA); Dinesh Sundara Moorthy (Allentown, PA)
Assignee: Lutron Technology Company LLC
H02P25/04F21V33/0096H01H47/02H02P1/24H02P27/16H04B3/54H05B47/16H05B47/175H04B2203/5412
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Quick Facts
Patent No.
US 12,081,151
App. No.
18/186,985
Granted
Sep 3, 2024
Kind
B2
Abstract

A load control device may control power delivered from a power source, such as an alternating-current (AC) power source, to at least two electrical loads, such as a lighting load and a motor load. The load control device may include multiple load control circuit, such as a dimmer circuit and a motor drive circuit, for controlling the power delivered to the lighting load and the motor load, respectively. The load control device may adjust the rotational speed of the motor load in a manner so as to minimize acoustic noise generated by the load control device and reduce the amount of time required to adjust the rotational speed of the motor load. The load control device may remain powered when one of the electrical loads (e.g., the lighting load) has been removed (e.g., electrically disconnected or uninstalled) and/or has failed in an open state (has “burnt out” or “blown out”).

Claims (59)

1. A load control device to control power delivered by an alternating-current (AC) power source to a first load device and a second load device, comprising:

a plurality of actuators;

a power supply circuit couplable to the AC power source;

switching circuitry selectively, reversibly, transitionable between a first state and a second state, wherein the switching circuitry:

electrically isolates the power supply circuit from the second load device when in the first state; and

electrically couples the power supply circuitry to the second load device when in the second state; and

a control circuit electrically conductively coupled to the power supply circuit and operatively coupled to the switching circuitry, the control circuit to:

receive an indication of a first actuator input;

receive an indication of a second actuator input;

generate a first control output to cause a first load control circuit to provide a continuously adjustable power level from the AC power source to the first load device responsive to the receipt of the first actuator input;

generate a second control output to cause a second load control circuit to switch between each of a plurality of power levels to stepwise adjust power delivered by the AC power source to the second load device responsive to receipt of the second actuator input;

generate a third control output to transition the switching circuitry from the first state to the second state responsive to the first load device entering a NON-CONDUCTIVE state.

2. The electrical load controller of claim 1 further comprising:

zero cross detection circuitry to provide a zero cross detect signal synchronized with each zero crossing of the AC power source.

3. The electrical load controller of claim 2 wherein to cause the first load control circuit to transition to provide the continuously adjustable power from the AC power source to the first load device, the control circuitry to further:

generate a phase-controlled output signal to cause a controllably conductive device coupled between the AC power source and the first load device to selectively, reversibly, transition between the first state and the second state to adjust an amount of power provided to the first load device.

4. The electrical load controller of claim 3 wherein to generate the phase-controlled output signal, the control circuitry to further:

generate the phase-controlled output based on the zero cross detect signal received from the zero cross detect circuitry.

5. The electrical load controller of claim 4 wherein to generate the at least one second control output, the control circuitry to further:

generate a plurality of discrete signals, each of the plurality of discrete signals to cause the stepwise adjustment of power delivered by the AC power source to the second load device.

6. The electrical load controller of claim 5 wherein to generate the plurality of discrete signals, each of the plurality of discrete signals to cause the stepwise adjustment of power delivered by the AC power source to the second load device, the control circuitry to further:

generate the plurality of discrete signals, each of the discrete signals synchronized to the zero cross detect signal received from the zero cross detect circuitry.

7. The electrical load controller of claim 6 wherein to generate the plurality of discrete signals, each of the plurality of discrete signals to cause the stepwise adjustment of power delivered by the AC power source to the second load device, the control circuitry to further: generate the plurality of discrete signals, each of the plurality of discrete signals to position a respective switching circuit to selectively insert or remove a capacitance value between the AC power source and the second load device.

8. A method of controlling power delivered from an alternating-current (AC) power source to a plurality of electrical load devices, the method comprising:

receiving, by control circuitry, an indication of a first actuator input;

receiving, by the control circuitry, an indication of a second actuator input;

generating, by the control circuitry, a first control output to cause a first load control circuit to provide a continuously adjustable power level from the AC power source to a first load device responsive to receipt of the first actuator input;

generating, by the control circuitry, a second control output to cause a second load control circuit to switch between each of a plurality of discrete power levels to stepwise adjust power delivered by the AC power source to a second load device responsive to receipt of the second actuator input; and

generating, by the control circuitry, a third control output to cause a place-transition of operatively coupled switching circuitry from a first state to a second state responsive to the first load device entering a NON-CONDUCTIVE state, wherein:

in the first state, the switching circuitry electrically isolates power supply circuitry from the second load device to provide a first conductive path through the first load device that permits the power supply to provide power the control circuitry; and

in the second state, the switching circuitry electrically couples the power supply circuitry to the second load device to provide a second conductive path that permits the power supply to provide power the control circuitry.

9. The electrical load control method of claim 8 wherein generating the first control output further comprises:

generating, by the control circuitry, a phase-controlled output signal to cause a controllably conductive device coupled between the AC power source and the first load device to selectively, reversibly, transition between the first state and the second state to adjust an amount of power provided to the first load device.

10. The electrical load control method of claim 9 wherein generating the phase-controlled output signal further comprises:

generating, by the control circuitry, the phase-controlled output signal based on a zero cross detect signal received from zero cross detect circuitry operatively coupled to the control circuitry.

11. The electrical load control method of claim 10 wherein generating the at least one second control output further comprises:

generating, by the control circuitry, a plurality of discrete signals, each of the plurality of discrete signals to cause the stepwise adjustment of power delivered by the AC power source to the second load device.

12. The electrical load control method of claim 11 wherein generating the plurality of discrete signals further comprises:

generating, by the control circuitry, the plurality of discrete signals, each of the discrete signals synchronized to the zero cross detect signal received by the control circuitry from the zero cross detect circuitry.

13. The electrical load control method of claim 12 wherein generating the plurality of discrete signals further comprises:

generating, by the control circuitry, the plurality of discrete signals, each of the plurality of discrete signals to position a respective switching circuit to selectively insert or remove a capacitance value between the AC power source and the second load device.

14. A non-transitory, machine-readable, storage device that includes instructions that, when executed by control circuitry that controls power delivered from an alternating-current (AC) power source to a plurality of load devices, causes the control circuitry to:

receive an indication of a first actuator input;

receive an indication of a second actuator input;

generate a first control output to cause a first load control circuit to provide a continuously adjustable power level from the AC power source to a first load device responsive to receipt of the first actuator input;

generate a second control output to cause a second load control circuit to switch between each of a plurality of discrete power levels to stepwise adjust power delivered by the AC power source to a second load device responsive to receipt of the second actuator input; and

generate a third control output to cause a transition of operatively coupled switching circuitry from a first state to a second state responsive to the first load device entering a NON-CONDUCTIVE state, wherein:

in the first state, the switching circuitry electrically isolates power supply circuitry from the second load device to provide a first conductive path through the first load device that permits the power supply to provide power the control circuitry; and

in the second state, the switching circuitry electrically couples the power supply circuitry to the second load device to provide a second conductive path that permits the power supply to provide power the control circuitry.

15. The non-transitory, machine-readable, storage device of claim 14 wherein the instructions that cause the control circuitry to generate the first control output further cause the control circuitry to:

generate a phase-controlled output signal to cause a controllably conductive device coupled between the AC power source and the first load device to selectively, reversibly, transition between the first state and the second state to adjust an amount of power provided to the first load device.

16. The non-transitory, machine-readable, storage device of claim 15 wherein the instructions that cause the control circuitry to generate the phase-controlled output signal further cause the control circuitry to:

generate the phase-controlled output signal based on a zero cross detect signal received from zero cross detect circuitry operatively coupled to the control circuitry.

17. The non-transitory, machine-readable, storage device of claim 16 wherein the instructions that cause the control circuitry to generate the second control output further cause the control circuitry to:

generate a plurality of discrete signals, each of the plurality of discrete signals to cause the stepwise adjustment of power delivered by the AC power source to the second load device.

18. The non-transitory, machine-readable, storage device of claim 17 wherein the instructions that cause the control circuitry to generate the plurality of discrete signals further cause the control circuitry to:

generate the plurality of discrete signals, each of the discrete signals synchronized to the zero cross detect signal received by the control circuitry from the zero cross detect circuitry.

19. The non-transitory, machine-readable, storage device of claim 18 wherein the instructions that cause the control circuitry to generate the plurality of discrete signals further cause the control circuitry to:

generate the plurality of discrete signals, each of the plurality of discrete signals to position a respective switching circuit to selectively insert or remove a capacitance value between the AC power source and the second load device.

Continuity (5)
Continuation 17552625 · Dec 16, 2021
Continuation 17001143 · Aug 24, 2020
Continuation 16003864 · Jun 8, 2018
Provisional Application 62517478 · Jun 9, 2017
Related Publication 20230238908A1 · Jul 27, 2023