IP Library Granted Patent US 12,565,824
Granted Patent B2
US 12,565,824 · App. 18/191,678 · Granted Mar 3, 2026

Integrated carbon sequestration injection control system

Inventor: Iain Duncan (Houston, TX)
Assignee: FMC Technologies, Inc.
E21B41/0064E21B47/06E21B47/135G01K11/32G01L11/025
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Quick Facts
Patent No.
US 12,565,824
App. No.
18/191,678
Granted
Mar 3, 2026
Kind
B2
Abstract

Systems and methods for an integrated control system of a carbon sequestration injection system. The integrated control system receives information from fiber-optic sensing elements disposed within a sub-surface portion of the injection system such that operation of the surface injection equipment is automatically adjusted in real-time based on sub-surface parameters detected by the fiber-optic sensing elements.

Claims (74)

1 . An injection system for automatically controlling a carbon dioxide injection process, the injection system comprising:

a surface portion disposed above-ground comprising:

a control system that controls operation of one or more injection devices; and

a sub-surface portion configured to be disposed underground and interfaced with a geological sequestration reservoir such that carbon dioxide is pumped from the surface portion into the geological sequestration reservoir, the sub-surface portion comprising:

injection tubing;

a plurality of ported connections disposed at a respective plurality of predetermined locations on the injection tubing; and

a fiber-optic system comprising:

a fiber-optic interrogator coupled to the control system;

a plurality of fiber-optic sensors disposed at one or more of the plurality of ported connections, the plurality of fiber-optic sensors configured to respectively measure a plurality of parameters including an internal pressure and internal temperature of the injection tubing; and

one or more fiber-optic cables that transmit parameter data indicative of the plurality of parameters in real-time to the fiber-optic interrogator,

wherein the control system is configured to:

obtain the parameter data from the one or more fiber-optic cables;

compare the parameter data to a plurality of thresholds,

wherein each successive threshold of the plurality of thresholds is indicative of a less safe operating range of the geological sequestration reservoir; and

controlling the one or more injection devices based on each successive threshold to maintain continuous flow of the carbon dioxide into the geological sequestration reservoir.

2 . The injection system of claim 1 , wherein data indicative of the plurality of parameters is stored in an onsite data store in a vicinity of the injection system and a remote data store.

3 . The injection system of claim 1 ,

wherein at least one of the plurality of fiber-optic sensors is disposed in an annulus cavity and is configured to detect annulus parameters, and

wherein the control system is further configured to:

compare the annulus parameters to the parameter data; and

control the one or more injection devices based on the comparison.

4 . The injection system of claim 1 , wherein the control system determines an estimated absorption rate of the geological sequestration reservoir based on the parameter data and further updates control of the one or more injection devices based on the estimated absorption rate of the geological sequestration reservoir.

5 . The injection system of claim 1 , wherein automatically updating control of the one or more injection devices is further based on a predefined pressure threshold associated with the geological sequestration reservoir.

6 . The injection system of claim 5 , wherein a power level of the one or more injection devices is reduced responsive to determining that the internal pressure exceeds the predefined pressure threshold.

7 . The injection system of claim 1 , wherein the control system comprises an integrated control system directly coupled to the fiber-optic system, and wherein the fiber-optic interrogator is directly coupled to the integrated control system.

8 . A fiber-optic system for automatically controlling a carbon dioxide injection process of an injection system, the fiber-optic system comprising:

a fiber-optic interrogator coupled to a control system of the injection system;

a plurality of fiber-optic sensors disposed on injection tubing of the injection system, the plurality of fiber-optic sensors configured to respectively measure a plurality of parameters including an internal pressure and an internal temperature of the injection tubing of the injection system; and

one or more fiber-optic cables that transmit parameter data indicative of the plurality of parameters in real-time to the fiber-optic interrogator; and

wherein the control system is configured to:

obtain the parameter data from the one or more fiber-optic cables;

compare the parameter data to a plurality of thresholds,

wherein each successive threshold of the plurality of thresholds is indicative of a less safe operating range; and

controlling one or more injection devices based on each successive threshold to maintain continuous flow of carbon dioxide.

9 . The fiber-optic system of claim 8 , wherein the fiber-optic interrogator is disposed at a surface portion of the injection system, and wherein the plurality of fiber-optic sensors and the one or more fiber-optic cables are disposed at a sub-surface portion of the injection system.

10 . The fiber-optic system of claim 8 , wherein the plurality of fiber-optic sensors are disposed at one or more of a plurality of ported connections of the injection tubing.

11 . The fiber-optic system of claim 8 , wherein the plurality of fiber-optic sensors comprises:

a first fiber-optic sensor disposed on the injection tubing adjacent to a bottom portion of a wellhead of the injection system;

a second fiber-optic sensor disposed on the injection tubing at a mid-section of the injection tubing;

a third fiber-optic sensor disposed on the injection tubing adjacent to an injection packer of the injection system; and

a fourth fiber-optic sensor disposed on the injection tubing adjacent to an injection zone within the injection system.

12 . The fiber-optic system of claim 11 , wherein the plurality of fiber-optic sensors further comprises:

a fifth fiber-optic sensor disposed on the injection tubing within an annulus cavity of the injection system.

13 . The fiber-optic system of claim 8 , wherein at least one fiber-optic sensor of the plurality of fiber-optic sensors is configured to detect seismic signals associated with a geological sequestration reservoir over a depth of the injection tubing.

14 . The fiber-optic system of claim 8 , wherein the fiber-optic interrogator is directly coupled to the control system.

15 . The fiber-optic system of claim 8 , wherein one or more fiber-optic sensors of the plurality of fiber-optic sensors detects the internal temperature of the injection tubing across a length of the one or more fiber-optic cables using a Distributed Temperature Sensing (DTS) technique.

16 . An injection system for automatically controlling a carbon dioxide injection process, the injection system comprising:

a surface portion disposed above-ground comprising:

a control system that controls operation of one or more injection devices; and

a sub-surface portion configured to be disposed underground and interfaced with a geological sequestration reservoir such that carbon dioxide is pumped from the surface portion into the geological sequestration reservoir, the sub-surface portion comprising:

injection tubing;

a plurality of ported connections disposed at a respective plurality of predetermined locations on the injection tubing; and

a fiber-optic system comprising:

a fiber-optic interrogator coupled to the control system;

a plurality of fiber-optic sensors disposed at one or more of the plurality of ported connections, the plurality of fiber-optic sensors configured to respectively measure a plurality of parameters including an internal pressure and internal temperature of the injection tubing; and

one or more fiber-optic cables that transmit parameter data indicative of the plurality of parameters in real-time to the fiber-optic interrogator,

wherein the control system performs a method of continuous carbon dioxide sequestration into the geological sequestration reservoir, the method comprising:

receiving a plurality of predetermined pressure thresholds associated with the geological sequestration reservoir;

receiving the parameter data collected by the plurality of fiber-optic sensors of the fiber-optic system, the parameter data including information indicative of the internal pressure of the injection system;

determining that the internal pressure exceeds a predetermined pressure threshold of the plurality of predetermined pressure thresholds associated with the geological sequestration reservoir;

responsive to determining that the internal pressure exceeds the predetermined pressure threshold, automatically updating, in real-time, the control system to reduce a flow rate of the carbon dioxide by a minimum amount within the injection system; and

storing the information indicative of the internal pressure in at least one data store.

17 . The injection system of claim 16 , the method further comprising:

determining an absorption rate of the geological sequestration reservoir based at least in part on the information indicative of the internal pressure of the injection system.

18 . The injection system of claim 16 , the method further comprising:

obtaining annulus parameters from an annulus fiber-optic sensor disposed in an annulus cavity;

comparing the annulus parameters to the parameter data; and

controlling the one or more injection devices based on the comparison.

19 . The injection system of claim 18 ,

wherein the predetermined pressure threshold is a first threshold, and

wherein the control system of the injection system is further updated based at least in part on a second threshold indicative of a less safe condition than the first threshold.

20 . The injection system of claim 16 , the method further comprising:

receiving surface data from a sensor disposed at the surface portion of the injection system, the surface data including information indicative of a surface pressure of the injection system; and

comparing the internal pressure of the injection system to the surface pressure of the injection system.

Assignments (5)
RELEASE OF PATENT SECURITY AGREEMENT RECORDED AT R/F 064193/0810 Recorded Aug 9, 2024
From: DNB BANK ASA, NEW YORK BRANCH
To: FMC TECHNOLOGIES, INC.; SCHILLING ROBOTICS, LLC
Reel/Frame 068525/0717 →
RELEASE OF PATENT SECURITY AGREEMENT RECORDED AT R/F 064193/0870 Recorded Aug 9, 2024
From: JPMORGAN CHASE BANK, N.A.
To: FMC TECHNOLOGIES, INC.; SCHILLING ROBOTICS, LLC
Reel/Frame 068527/0127 →
SECURITY INTEREST Recorded Jul 3, 2023
From: FMC TECHNOLOGIES, INC.; SCHILLING ROBOTICS, LLC
To: DNB BANK ASA, NEW YORK BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 064193/0810 →
SECURITY INTEREST Recorded Jul 3, 2023
From: FMC TECHNOLOGIES, INC.; SCHILLING ROBOTICS, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064193/0870 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2023
From: DUNCAN, IAIN
To: FMC TECHNOLOGIES, INC.
Reel/Frame 063136/0657 →
Continuity (1)
Related Publication 20240328283A1 · Oct 3, 2024
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