IP Library Granted Patent US 12,575,776
Granted Patent B2
US 12,575,776 · App. 18/194,089 · Granted Mar 17, 2026

Coated noble metal electrodes

Inventors: Leonard Stoica (Hanau, DE); Ilias Nikolaidis (Hanau, DE)
Assignee: Heraeus Medevio GmbH & Co. KG
A61B5/268
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Quick Facts
Patent No.
US 12,575,776
App. No.
18/194,089
Granted
Mar 17, 2026
Kind
B2
Abstract

The invention relates to a medical electrode comprising a substrate, a first layer, and a second layer, wherein the first layer is arranged directly on the substrate, and the second layer is arranged directly on the first layer, wherein the first layer comprises a noble metal, and the second layer comprises a conductive polymer, wherein the first layer comprises a rough and/or porous surface.

Claims (28)

1 . A medical electrode comprising a substrate, a first layer, and a second layer, wherein the first layer is arranged directly on the substrate, and the second layer is arranged directly on the first layer, wherein the first layer comprises a noble metal applied in multiple layers as particle-free noble metal ink on the substrate and thermally decompositioning the particle-free noble metal ink, and the second layer comprises a conductive polymer, characterized in that the first layer comprises one or more of the following features (a) to (e):

(a) an open-pore structure,

(b) a porosity of at least 30% by volume,

(c) a density of at most 90% of the theoretical density of the noble metal,

(d) a specific surface area of at least 1×10 6 m −1 ,

(e) an average surface roughness Ra of at least 500 nm.

2 . The medical electrode according to claim 1 , wherein the first layer further comprises one or more of the following features:

a charge storage capacity of at least 10 mC/cm 2 ,

an impedance of at most 1500 Ω,

wherein the specified features are to be determined on an area of the first layer of 5 mm 2 ,

and in the absence of the second layer.

3 . The medical electrode according to claim 1 , wherein the substrate comprises a noble metal or a biocompatible plastics material.

4 . The medical electrode according to claim 1 , wherein the first layer comprises a noble metal that is selected from the group consisting of platinum, iridium, palladium, gold, ruthenium, and rhodium.

5 . The medical electrode according to claim 1 , wherein the second layer comprises PEDOT.

6 . The medical electrode according to claim 1 , wherein the first layer covers at least 5% of the surface area of the substrate.

7 . The medical electrode according to claim 1 , wherein the second layer intercalates with the first layer.

8 . The medical electrode according to claim 1 , wherein the second layer comprises an edge that is covered by a third layer.

9 . The medical electrode according to claim 1 , wherein the first layer can be produced by thermal decomposition of a particle-free noble metal ink.

10 . A method for producing a medical electrode, comprising:

provision of a substrate,

multiple applications of a particle-free noble metal ink to the substrate,

thermal decomposition of the noble metal ink in order to obtain a first layer of noble metal,

application of a conductive polymer to the first layer in order to obtain a second layer.

11 . The method according to claim 10 , wherein the noble metal ink comprises an organic noble metal complex having diolefin and C6-C18 monocarboxylate ligands of the type [LPd[O(CO)R1]X] n , [LRh[O(CO)R1]] m or [LIr[O(CO)R1]] m , wherein L is a compound acting as a diolefin ligand, wherein X is selected from bromide, chloride, iodide and —O(CO)R2, wherein —O(CO)R1 and —O(CO)R2 denote identical or different non-aromatic C6-C18 monocarboxylic acid functional groups, and wherein n is an integer ≥1 and m is an integer ≥2.

12 . The method according to claim 11 , wherein the noble metal complex is a compound of the formula [(L1L2)Pt[O(CO)R 1 ] 2 ] n , wherein n is equal to 1 or 2, L1L2 is cyclooctadiene or norbornadiene, and wherein R 1 is a non-aromatic C7-C17 hydrocarbon functional group.

13 . The method according to claim 10 , wherein the noble metal ink comprises a solvent, which comprises propylene glycol n-propyl ether and/or ethanol.

14 . The method according to claim 10 , wherein a plurality of layers of a noble metal are successively applied, each by means of a particle-free noble metal ink.

15 . The method according to claim 10 , wherein the noble metal ink/inks is/are applied by means of inkjet printing, screen printing, stamp printing, dispensing, dip coating, spray coating or spin coating.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2024
From: HERAEUS DEUTSCHLAND GMBH & CO. KG
To: HERAEUS MEDEVIO GMBH & CO. KG
Reel/Frame 068189/0526 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2023
From: STOICA, LEONARD; NIKOLAIDIS, ILIAS
To: HERAEUS DEUTSCHLAND GMBH & CO. KG
Reel/Frame 063192/0051 →