IP Library Granted Patent US 12,506,155
Granted Patent B2
US 12,506,155 · App. 18/194,658 · Granted Dec 23, 2025

Electrode assembly, battery cell, battery, and method and device for manufacturing electrode assembly

Inventors: Baiqing Li (Ningde, CN); Cheng Ji (Ningde, CN); Haizu Jin (Ningde, CN); Kai Wu (Ningde, CN)
Assignee: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
H01M4/628H01M50/103H01M50/538H01M2004/028
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,506,155
App. No.
18/194,658
Granted
Dec 23, 2025
Kind
B2
Abstract

An electrode assembly, a battery cell, a battery, and a method and device for manufacturing an electrode assembly are provided. In some embodiments, the electrode assembly includes a positive electrode plate and a negative electrode plate. The positive electrode plate and the negative electrode plate are wound or folded to form a bend region. The positive electrode plate includes a plurality of bend portions located in the bend region. Each bend portion includes a positive current collecting layer and a positive active material layer. The positive current collecting layer is coated with the positive active material layer on at least one surface in a thickness direction of the positive electrode plate. A barrier layer is disposed between the positive current collecting layer and the positive active material layer.

Claims (26)

1 . An electrode assembly comprising: a positive electrode plate and a negative electrode plate, wherein:

the positive electrode plate and the negative electrode plate are wound or folded to form a bend region, wherein

the positive electrode plate comprises a plurality of bend portions located in the bend region, wherein each bend portion comprises a positive current collecting layer, a positive active material layer and a barrier layer, wherein:

the positive current collecting layer is coated with the positive active material layer on at least one surface in a thickness direction of the positive electrode plate, and

the barrier layer is disposed between the positive current collecting layer and the positive active material layer, wherein the barrier layer is configured to prevent electron transport between the positive current collecting layer and the positive active material layer;

the barrier layer is an insulation layer;

wherein both ends of the barrier layer extending along a bending direction of the bend portion are located in the bend region; or

wherein the electrode assembly comprises a straight region connected to the bend region; and

both ends of the barrier layer extending along a bending direction of the bend portion are located in the straight region; or

one end of the barrier layer extending along a bending direction of the bend portion is located in the straight region, and the other end is located in the bend region.

2 . The electrode assembly according to claim 1 , wherein the positive current collecting layer is coated with the positive active material layer on an inner side in the thickness direction, and the barrier layer is disposed between the positive active material layer located on the inner side and the positive current collecting layer in at least one bend portion.

3 . The electrode assembly according to claim 1 , wherein the positive current collecting layer is coated with the positive active material layer on an outer side in the thickness direction, and the barrier layer is disposed between the positive active material layer located on the outer side and the positive current collecting layer in at least one bend portion.

4 . The electrode assembly according to claim 1 , wherein the positive current collecting layer is coated with the positive active material layer on both an inner side and an outer side in the thickness direction, and the barrier layer is disposed between the positive active material layer located on the inner side and the positive current collecting layer, and between the positive active material layer located on the outer side and the positive current collecting layer, in at least one bend portion.

5 . The electrode assembly according to claim 1 , wherein the positive electrode plate and the negative electrode plate are wound to form a jelly-roll structure, and the jelly-roll structure comprises the bend region having an innermost electrode plate; and

the innermost electrode plate in the bend region is the negative electrode plate, and the barrier layer is disposed in an innermost bend portion of the bend region.

6 . The electrode assembly according to claim 1 , wherein one end or two ends of the barrier layer extending along a first direction do not exceed the positive active material layer, the first direction being perpendicular to a bending direction of the bend region;

wherein each bend portion further comprises a plurality of discrete barrier layers, wherein the plurality of barrier layers are spaced out along a bending direction of the bend region, or the plurality of the barrier layers are spaced out along a first direction, and the first direction is perpendicular to the bending direction of the bend region.

7 . The electrode assembly according to claim 1 , wherein one surface of the barrier layer is attached to the positive current collecting layer, and the other surface is attached to the positive active material layer;

wherein the barrier layer comprises at least one of an insulation adhesive layer, a ceramic insulation layer, or insulation tape.

8 . The electrode assembly according to claim 7 , characterized in that constituents of the insulation adhesive layer comprise at least one of styrene-butadiene rubber, polyacrylate, polyvinyl chloride, polyvinylidene difluoride, poly (vinylidene fluoride-co-hexafluoropropylene), epoxy resin, poly(butadiene-co-acrylonitrile), polyurethane rubber, polymethyl acrylate, or polyethyl acrylate.

9 . The electrode assembly according to claim 7 , characterized in that two surfaces of the insulation adhesive layer are bonded to the positive current collecting layer and the positive active material layer respectively.

10 . The positive electrode plate according to claim 7 , wherein the ceramic insulation layer is a mixture of ceramic particles and a polymer binder; and the ceramic particles comprise at least one of aluminum oxide, titanium oxide, barium sulfate, or zirconium oxide; and constituents of the polymer binder comprise at least one of styrene-butadiene rubber, polyacrylate, polyvinyl chloride, polyvinylidene difluoride, poly(vinylidene fluoride-co-hexafluoropropylene), epoxy resin, poly(butadiene-co-acrylonitrile), polyurethane rubber, polymethyl acrylate, or polyethyl acrylate; wherein a substrate material of the insulation tape is polyethylene terephthalate, polyvinyl chloride, polyethylene, or oriented polypropylene.

11 . A battery cell, wherein the battery cell comprises a shell and the electrode assembly according to claim 1 ; and

the electrode assembly is accommodated in the shell.

12 . A battery, wherein the battery comprises a box and the battery cell according to claim 11 ; and

the battery cell is accommodated in the box.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2023
From: LI, BAIQING; JI, CHENG; JIN, HAIZU; WU, KAI
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 063199/0755 →
Continuity (2)
Continuation PCTCN2021089322 · Apr 23, 2021
Related Publication 20230238540A1 · Jul 27, 2023
References Cited (17)
US 20190386344A1 · Kasamatsu · 2019 [cited by examiner]
CN 101150183A · 2008 [cited by applicant]
CN 102683739A · 2012 [cited by applicant]
CN 105917513A · 2016 [cited by applicant]
CN 205992575U · 2017 [cited by applicant]
CN 108134128A · 2018 [cited by applicant]
CN 108666533A · 2018 [cited by applicant]
CN 110400933A · 2019 [cited by applicant]
CN 212810367U · 2021 [cited by applicant]
EP 3979372A1 · 2022 [cited by applicant]
EP 4064405A1 · 2022 [cited by applicant]
JP 2015130246A · 2015 [cited by applicant]
WO 2021023134A1 · 2021 [cited by applicant]
WO 2022036721A1 · 2022 [cited by applicant]
The Notice of Registration received in the counterpart CN application 202180051513.3, dated Jun. 30, 2025, 7 pages with English translation. [cited by applicant]
International Search Report received in the corresponding International Application PCT/CN2021/089322, mailed Jan. 13, 2022. [cited by applicant]
Extended European Search Report received in the corresponding European Application 21921626.4, mailed Mar. 30, 2023. [cited by applicant]