Method for extending the service life of a main bearing assembly of a wind turbine
A main bearing assembly of a wind turbine includes at least one main bearing with a rotation axis and at least one bearing row in which a rotor shaft of the wind turbine is mounted. The main bearing assembly has at least one stationary bearing ring, a circulating bearing ring and rolling elements. A method of extending the service life or servicing the main bearing assembly includes rotating the stationary bearing ring about the rotation axis of the main bearing assembly. Alternatively, only a new stationary bearing ring, preferably with at least two bearing ring segments is installed instead of a damaged outer ring, in particular without further important bearing components such as the inner ring being exchanged.
1 . A method for extending a service life of a main bearing assembly of a wind turbine, the method comprising the steps of:
providing the main bearing assembly, the main bearing assembly including a main bearing and a fixed housing fastened to a base frame of the wind turbine;
the main bearing including a stationary outer bearing ring, a revolving inner bearing ring, and at least one bearing row having a plurality of rolling elements and supporting a rotor shaft of the wind turbine in the at least one bearing row;
the stationary outer bearing ring being configured to be fixed to the housing during normal operation and being further configured to be disengaged from the housing for rotating the stationary outer bearing ring, permitting the stationary outer bearing ring to be rotated within and relative to the housing;
temporarily fastening a fixture to a structural component, the structural component being at least one of the base frame or a rotor hub;
initially securing the rotor shaft against rotation by using a rotor lock, and raising a weight of the rotor shaft by using hydraulic tools;
subsequently dismantling reconstruction parts on the housing to gain access to the stationary outer bearing ring;
then, rotating the stationary outer bearing ring about an axis of rotation of the main bearing assembly by the steps of:
fastening a rotator to the housing or to the base frame;
engaging the rotator with the stationary outer bearing ring in a locking engagement; and
acting upon the stationary outer bearing ring with the rotator to rotate the stationary outer bearing ring relative to the housing about the axis of rotation;
once the stationary outer bearing ring has been rotated into a desired position, dismantling the rotator; and
subsequently mounting the reconstruction parts again, removing the fixture and unlocking the rotor lock.
2 . The method according to claim 1 , which further comprises carrying out the step of rotating the stationary outer bearing ring by rotating through at least 45°.
3 . The method according to claim 1 , which further comprises carrying out the step of rotating the stationary outer bearing ring by rotating through at least 90°.
4 . The method according to claim 1 , which further comprises carrying out the step of rotating the stationary outer bearing ring by rotating within an angular range of from 160° to 200°.
5 . The method according to claim 1 , which further comprises carrying out the step of rotating the stationary outer bearing ring by rotating through 180 °.
6 . The method according to claim 1 , wherein the fixture is arranged to retain the rotor shaft during the rotating.
7 . The method according to claim 6 , which further comprises using the fixture to reduce a load on the rotor shaft.
8 . The method according to claim 1 , wherein:
the at least one bearing row having a plurality of rolling elements includes at least a hub-side bearing row having a plurality of rolling elements and a gearbox-side bearing row; having a plurality of rolling elements,
the stationary outer bearing ring having two outer bearing ring segments adjoining one another in the direction of the axis of rotation and the revolving inner bearing ring having two inner bearing ring segments adjoining one another in the direction of the axis of rotation,
each of the at least one hub-side bearing row and the at least one gear-side bearing row being disposed between a respective one inner bearing-ring segment of the two inner bearing ring segments and one outer bearing-ring segment of the two outer bearing ring segments, and
the method further comprises rotating, using the rotator, only one outer bearing ring segment of the two outer bearing ring segments of the stationary outer bearing ring.
9 . The method according to claim 1 , which further comprises installing the stationary outer bearing ring and the revolving inner bearing ring by providing the revolving inner bearing ring as an outer ring and not rotating the rotor shaft during operation.
10 . The method according to claim 1 , which further comprises using a condition-monitor to carry out condition-monitoring or vibration-monitoring of the main bearing assembly, and establishing a time of implementation of measures for extending the service life as a function of results of the condition-monitoring or vibration-monitoring.
11 . The method according to claim 1 , which further comprises using housing segments to adjust a bearing clearance.
12 . The method according to claim 1 , which further comprises applying heat for rotating the stationary outer bearing ring.
13 . The method according to claim 1 , wherein the main bearing assembly is a three-point bearing or a torque bearing.