IP Library Granted Patent US 12,392,528
Granted Patent B2
US 12,392,528 · App. 18/198,134 · Granted Aug 19, 2025

Control of refrigeration and heat pump systems that include pressure exchangers

Inventors: Azam Mihir Thatte (Kensington, CA); Matthew Hans Truax (Alameda, CA); Michael Paul Gustafson (Dublin, CA); Joseph Michael Marchetti (Spring, TX); James Elliott McLean, Jr. (Houston, TX); David Deloyd Anderson (Castro Valley, CA)
Assignee: Energy Recovery, Inc.
F25B7/00F03G7/00F25B9/008F25B13/00F25B30/02F25B39/00F25B39/04F25B41/20F25B49/02F25B49/022F25B2600/025F25B2600/13F25B2700/13F25B2700/151F25B2700/1933F25B2700/195F25B2700/21152F25B2700/21173
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Quick Facts
Patent No.
US 12,392,528
App. No.
18/198,134
Granted
Aug 19, 2025
Kind
B2
Abstract

A system includes a pressure exchanger (PX). The PX is coupled to a motor that controls an operating speed of the PX. The system further includes a condenser. An outlet of the condenser is fluidly coupled to a first inlet of the PX. The system further includes a pressure gauge. The pressure gauge is configured to provide first pressure data. The first pressure data is indicative of a pressure of a fluid of the condenser. The system further includes a first controller configured to cause the motor to adjust the operating speed of the PX. The first controller causes the motor to adjust the operating speed of the PX based on the first pressure data.

Claims (70)

1. A system comprising:

a pressure exchanger (PX) coupled to a motor, wherein the motor is configured to control an operating speed of the PX;

a condenser, wherein an outlet of the condenser is fluidly coupled to a first inlet of the PX;

a first pressure gauge configured to provide first pressure data indicative of a pressure of a fluid of the condenser; and

a first controller configured to cause, based on the first pressure data, the motor to adjust the operating speed of the PX.

2. The system of claim 1 , further comprising:

a compressor, wherein an outlet of the compressor is fluidly coupled to an inlet of the condenser;

a second pressure gauge configured to provide second pressure data indicative of a pressure of a fluid input to the compressor; and

a third controller configured to cause, based on the second pressure data, adjustment of an operating speed of the compressor.

3. The system of claim 1 , further comprising:

an evaporator;

a pump, wherein an outlet of the pump is fluidly coupled to a second inlet of the PX;

a flash tank, wherein a flash tank inlet is fluidly coupled to an outlet of the PX, and wherein a first flash tank outlet is fluidly coupled to the pump, and wherein a second flash tank outlet is fluidly coupled to an inlet of the evaporator;

a temperature sensor configured to provide first temperature data indicative of a temperature of fluid discharged from the evaporator; and

a second controller configured to cause, based on the first temperature data, actuation of a valve fluidly coupled between the flash tank and the evaporator.

4. The system of claim 3 , wherein the second controller is configured to maintain a target value of super heat of an output fluid of the evaporator.

5. The system of claim 1 , further comprising:

an evaporator;

a flash tank, wherein a flash tank inlet is fluidly coupled to an outlet of the PX, and wherein a first flash tank outlet is fluidly coupled to an outlet of the evaporator, and wherein a second flash tank outlet is fluidly coupled to an inlet of the evaporator;

a valve, fluidly coupled between the first flash tank outlet and the outlet of the evaporator;

a pressure gauge configured to provide second pressure data indicative of a pressure of fluid in the flash tank; and

a second controller configured to cause, based on the second pressure data, actuation of a valve fluidly coupled between the first flash tank outlet and the outlet of the evaporator.

6. The system of claim 1 , further comprising:

a pump, wherein an inlet of the pump is fluidly coupled to an outlet of the PX, and wherein an outlet of the pump is fluidly coupled to an inlet of the condenser; and

a second controller configured to cause, based on the first pressure data, adjustment of a speed of operation of the pump.

7. The system of claim 1 , further comprising:

a pump, wherein an outlet of the pump is fluidly coupled to a second inlet of the PX;

a fluid density sensor configured to generate fluid density data associated with a first output fluid of the PX; and

a second controller configured to cause, based on at least the fluid density data, adjustment of an operating speed of the pump.

8. The system of claim 1 , further comprising:

a pump, wherein an outlet of the pump is fluidly coupled to a second inlet of the PX;

a compressor, wherein an outlet of the compressor is fluidly coupled to an inlet of the condenser;

a sensor configured to measure power consumption of the compressor; and

a second controller configured to cause, based on the power consumption of the compressor, adjustment of an operating speed of the pump.

9. The system of claim 1 , further comprising:

a pump, wherein an outlet of the pump is fluidly coupled to a second inlet of the PX;

a compressor, wherein an outlet of the compressor is fluidly coupled to an inlet of the condenser;

a temperature sensor configured to generate temperature data indicative of a temperature of a fluid of the compressor; and

a second controller configured to cause, based on the temperature data, adjustment of an operating speed of the pump.

10. A non-transitory machine-readable storage medium storing instructions which, when executed, cause a processor to perform operations comprising:

identifying first pressure data indicative of a fluid pressure of a fluid of a condenser of a heat transfer system;

generating a first control signal based on at least the first pressure data; and

causing, based on the first control signal, a motor to adjust a speed of operation of a pressure exchanger (PX).

11. The non-transitory machine-readable storage medium of claim 10 , wherein the heat transfer system comprises a refrigeration system.

12. The non-transitory machine-readable storage medium of claim 10 , wherein an outlet of the condenser is fluidly coupled to an inlet of the PX, and wherein the fluid pressure of the fluid of the condenser is regulated by the speed of operation of the PX.

13. The non-transitory machine-readable storage medium of claim 10 , wherein the operations further comprise:

receiving temperature data indicative of a temperature of a fluid of an evaporator of the heat transfer system;

generating a second control signal based on at least the temperature data; and

causing, based on the second control signal, actuation of a valve that is fluidly coupled between an outlet of a flash tank of the heat transfer system and an inlet of the evaporator.

14. The non-transitory machine-readable storage medium of claim 13 , wherein the causing of the actuation of the valve is to cause a value of super heat of an output fluid of the evaporator to meet a threshold value.

15. The non-transitory machine-readable storage medium of claim 10 , wherein the operations further comprise:

receiving fluid density data indicative of a density of a fluid provided to an inlet of a flash tank of the heat transfer system;

generating a second control signal based on the fluid density data; and

causing, based on the second control signal, adjustment of a speed of operation of a pump that is fluidly coupled between an outlet of the flash tank and an inlet of the PX.

16. A system comprising:

memory; and

a processor coupled to the memory, wherein the processor is configured to:

identify first pressure data indicative of a fluid pressure of a fluid of a condenser of a heat transfer system;

generate a first control signal based on at least the first pressure data; and

cause, based on the first control signal, a motor to adjust a speed of operation of a pressure exchanger (PX).

17. The system of claim 16 , wherein the heat transfer system comprises a refrigeration system.

18. The system of claim 16 , wherein an outlet from the condenser is fluidly coupled to an inlet of the PX, and wherein the fluid pressure of the fluid of the condenser is regulated by the speed of operation of the PX.

19. The system of claim 16 , wherein the processor is further configured to:

receive temperature data indicative of a temperature of a fluid of an evaporator of the heat transfer system;

generate a second control signal based on at least the temperature data; and

cause, based on the second control signal, actuation of a valve that is fluidly coupled between an outlet of a flash tank of the heat transfer system and an inlet of the evaporator.

20. The system of claim 16 , wherein the processor is further configured to:

receive fluid density data indicative of a density of a fluid provided to an inlet of a flash tank of the heat transfer system;

generate a second control signal based on the fluid density data; and

cause, based on the second control signal, adjustment of a speed of operation of a pump that is fluidly coupled between an outlet of the flash tank and an inlet of the PX.

Assignments (2)
SECURITY INTEREST Recorded Jan 21, 2026
From: ENERGY RECOVERY, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 073535/0966 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2023
From: THATTE, AZAM MIHIR; TRUAX, MATTHEW HANS; GUSTAFSON, MICHAEL PAUL; MARCHETTI, JOSEPH MICHAEL; MCLEAN, JAMES ELLIOTT, JR.; ANDERSON, DAVID DELOYD
To: ENERGY RECOVERY, INC.
Reel/Frame 063661/0273 →
Continuity (6)
Continuation 17834698 · Jun 7, 2022
Provisional Application 63208925 · Jun 9, 2021
Provisional Application 63278804 · Nov 12, 2021
Provisional Application 63285811 · Dec 3, 2021
Provisional Application 63287831 · Dec 9, 2021
Related Publication 20230288101A1 · Sep 14, 2023
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