IP Library Granted Patent US 12,422,911
Granted Patent B2
US 12,422,911 · App. 18/211,435 · Granted Sep 23, 2025

Detecting imminent failure in a power supply

Inventor: Adi Bonen (North York, CA)
Assignee: Harmonic, Inc.
G06F1/30G01R31/3648G01R31/374G01R31/392G06F11/0721G06F11/076H04B15/02H04L12/2801H04L45/22H04L45/70H04L47/125H04L49/30
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,422,911
App. No.
18/211,435
Granted
Sep 23, 2025
Kind
B2
Abstract

Detecting an imminent failure of a power supply. The power supply may supply power to an Optical Line Terminal (OLT) node, an Ethernet switch, a Community Access television (CATV) plant, an optical node, a smart optical node, an outdoor Wi-Fi hot-spot, an 802.11n Wi-Fi Access Point, a wireless base station, and a Digital Subscriber Line Access Multiplexer (DSLAM). An internal computerized component periodically reads a set of measurements from one or more sensors affixed to a power supply. The internal computerized component and power supply may reside in a variety of different technical contexts. The internal computerized component analyzes the set of measurements using, at least in part, a weighted set of factors, to detect the imminent failure in the power supply. The weighted set of factors may be updated or revised over time and may be specifically tailored for use with specific types of power supplies.

Claims (50)

1. A non-transitory computer-readable storage medium that stores one or more sequences of instructions for detecting an imminent failure in a power supply, which when executed by one or more processors, cause:

an internal computerized component, disposed within a device comprised within an outer housing, periodically reading a set of measurements from one or more sensors affixed to said power supply also disposed within said outer housing and storing at least a portion of the set of measurements read from said one or more sensors as a stored set of measurements, wherein the power supply is not disposed within said device, and wherein said outer housing provides a hermetically sealed environment;

the internal computerized component analyzing said set of measurements and said stored set of measurements using, at least in part, a weighted set of factors, to detect the imminent failure in said power supply based upon, at least in part, detecting an exponential acceleration of rising temperature and equivalent series resistance (ESR) in at least one electrolytic capacitor of said power supply; and

the internal computerized component periodically informing a cable headend of said set of measurements and/or said stored set of measurements.

2. The non-transitory computer-readable storage medium of claim 1 , wherein said device is an Optical Line Terminal (OLT) node.

3. The non-transitory computer-readable storage medium of claim 1 , wherein said device is an 802.11n Wi-Fi Access Point.

4. The non-transitory computer-readable storage medium of claim 1 , wherein said device is an Ethernet switch.

5. The non-transitory computer-readable storage medium of claim 1 , wherein said power supply supplies power to one or more of an Optical Line Terminal (OLT) node, an Ethernet switch, a Community Access television (CATV) plant, an optical node, a smart optical node, an outdoor Wi-Fi hot-spot, a 802.11n Wi-Fi Access Point, a wireless base station, and a Digital Subscriber Line Access Multiplexer (DSLAM).

6. The non-transitory computer-readable storage medium of claim 1 , wherein execution of the one or more sequences of instructions further cause:

the internal computerized component transmitting notification of the imminent failure of said power supply over a wireless network using a transceiver.

7. The non-transitory computer-readable storage medium of claim 1 , wherein execution of the one or more sequences of instructions further cause:

the internal computerized component transmitting notification of the imminent failure of said power supply over a network link to a software application executing at said cable headend that monitors the operation of the power supply.

8. The non-transitory computer-readable storage medium of claim 1 , wherein said one or more sensors measure temperature of electrolytic capacitors comprised within said power supply.

9. The non-transitory computer-readable storage medium of claim 1 , wherein execution of the one or more sequences of instructions further comprises:

in response to receiving an updated version of said weighted set of factors over a wireless network, the internal computerized component storing said updated version of said weighted set of factors and subsequently using said updated version of said weighted set of factors to detect the imminent failure of the power supply.

10. The non-transitory computer-readable storage medium of claim 1 , wherein the power supply is one of a plurality of power supplies, and wherein said plurality of power supplies includes two or more types of power supplies, and wherein said analyzing said set of measurements comprises:

the internal computerized component analyzing said set of measurements using, at least in part, a first weighted set of factors, to detect the imminent failure of a first type of power supply; and

the internal computerized component analyzing said set of measurements using, at least in part, a second weighted set of factors different from said first weighted set of factors, to detect the imminent failure of a second type of a power supply.

11. The non-transitory computer-readable storage medium of claim 1 , wherein the weighted set of factors assesses an impact temperature has, over time, upon the equivalent series resistance (ESR) of the power supply.

12. The non-transitory computer-readable storage medium of claim 1 , wherein the said one or more sensors include at least one sensor that measures ambient temperature, at least one sensor that measures temperature of an electrolytic capacitor of the power supply, at least one sensor that measure current from or to the power supply, and at least one sensor that measures voltage across the power supply.

13. The non-transitory computer-readable storage medium of claim 1 , wherein the internal computerized component uses a previously calculated imminent failure estimation stored in said persistent storage medium in conjunction with new measurements to create an updated imminent failure estimation which is subsequently stored in the persistent storage medium for future analysis and use.

14. The non-transitory computer-readable storage medium of claim 13 , wherein the updated imminent failure estimation is maintained in volatile memory for two or more calculation cycles prior to persistently storing the updated imminent failure estimation on the persistent storage medium.

15. An apparatus for detecting an imminent failure in a power supply, comprising:

one or more processors; and

one or more non-transitory computer-readable storage mediums storing one or more sequences of instructions, which when executed, cause:

an internal computerized component, disposed within a device comprised within an outer housing, periodically reading a set of measurements from one or more sensors affixed to said power supply also disposed within said outer housing and storing at least a portion of the set of measurements read from said one or more sensors as a stored set of measurements, wherein the power supply is not disposed within said device, and wherein said outer housing provides a hermetically sealed environment;

the internal computerized component analyzing said set of measurements and said stored set of measurements using, at least in part, a weighted set of factors, to detect the imminent failure in said power supply based upon, at least in part, detecting an exponential acceleration of rising temperature and equivalent series resistance (ESR) in at least one electrolytic capacitor of said power supply; and

the internal computerized component periodically informing a cable headend of said set of measurements and/or said stored set of measurements.

16. The apparatus of claim 15 , wherein said device is an Optical Line Terminal (OLT) node.

17. The apparatus of claim 15 , wherein said device is an 802.11n Wi-Fi Access Point.

18. The apparatus of claim 15 , wherein said device is an Ethernet switch.

19. The apparatus of claim 15 , wherein said power supply supplies power to one or more of an Optical Line Terminal (OLT) node, an Ethernet switch, a Community Access television (CATV) plant, an optical node, a smart optical node, an outdoor Wi-Fi hot-spot, a 802.11n Wi-Fi Access Point, a wireless base station, and a Digital Subscriber Line Access Multiplexer (DSLAM).

20. The apparatus of claim 15 , wherein execution of the one or more sequences of instructions further cause:

the internal computerized component transmitting notification of the imminent failure of said power supply over a wireless network using a transceiver.

21. The apparatus of claim 15 , wherein execution of the one or more sequences of instructions further cause:

the internal computerized component transmitting notification of the imminent failure of said power supply over a network link to a software application executing at said cable headend that monitors the operation of the power supply.

22. The apparatus of claim 15 , wherein said one or more sensors measure temperature of electrolytic capacitors comprised within said power supply.

23. The apparatus of claim 15 , wherein execution of the one or more sequences of instructions further comprises:

in response to receiving an updated version of said weighted set of factors over a wireless network, the internal computerized component storing said updated version of said weighted set of factors and subsequently using said updated version of said weighted set of factors to detect the imminent failure of the power supply.

24. The apparatus of claim 15 , wherein the power supply is one of a plurality of power supplies, and wherein said plurality of power supplies includes two or more types of power supplies, and wherein said analyzing said set of measurements comprises:

the internal computerized component analyzing said set of measurements using, at least in part, a first weighted set of factors, to detect the imminent failure of a first type of power supply; and

the internal computerized component analyzing said set of measurements using, at least in part, a second weighted set of factors different from said first weighted set of factors, to detect the imminent failure of a second type of a power supply.

25. The apparatus of claim 15 , wherein the weighted set of factors assesses an impact temperature has, over time, upon the equivalent series resistance (ESR) of the power supply.

26. The apparatus of claim 15 , wherein the said one or more sensors include at least one sensor that measures ambient temperature, at least one sensor that measures temperature of an electrolytic capacitor of the power supply, at least one sensor that measure current from or to the power supply, and at least one sensor that measures voltage across the power supply.

27. The apparatus of claim 15 , wherein the internal computerized component uses a previously calculated imminent failure estimation stored in said persistent storage medium in conjunction with new measurements to create an updated imminent failure estimation which is subsequently stored in the persistent storage medium for future analysis and use.

28. The apparatus of claim 27 , wherein the updated imminent failure estimation is maintained in volatile memory for two or more calculation cycles prior to persistently storing the updated imminent failure estimation on the persistent storage medium.

29. A method for detecting an imminent failure in a power supply, comprising:

an internal computerized component, disposed within a device comprised within an outer housing, periodically reading a set of measurements from one or more sensors affixed to said power supply also disposed within said outer housing and storing at least a portion of the set of measurements read from said one or more sensors as a stored set of measurements, wherein the power supply is not disposed within said device, and wherein said outer housing provides a hermetically sealed environment;

the internal computerized component analyzing said set of measurements and said stored set of measurements using, at least in part, a weighted set of factors, to detect the imminent failure in said power supply based upon, at least in part, detecting an exponential acceleration of rising temperature and equivalent series resistance (ESR) in at least one electrolytic capacitor of said power supply; and

the internal computerized component periodically informing a cable headend of said set of measurements and/or said stored set of measurements.

Assignments (2)
SECURITY INTEREST Recorded Dec 21, 2023
From: HARMONIC INC.
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 066090/0906 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2023
From: BONEN, ADI
To: HARMONIC, INC.
Reel/Frame 064246/0730 →