IP Library Granted Patent US 12,620,680
Granted Patent B2
US 12,620,680 · App. 18/215,125 · Granted May 5, 2026

Joining method, joining structure, and battery

Inventor: Shigeki Saito (Hamamatsu, JP)
Assignee: TOYOTA BATTERY CO., LTD.
H01M50/536H01M50/533H01M50/538
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Quick Facts
Patent No.
US 12,620,680
App. No.
18/215,125
Granted
May 5, 2026
Kind
B2
Abstract

A joining method includes providing an electrode body that includes electrode plate end portions overlapping each other in a thickness-wise direction of the electrode plate end portions; providing a current collector including a folded portion, the folded portion includes two opposing holding walls that hold the electrode plate end portions of the electrode body in between, and a top portion that connects the two holding walls and includes an opening; and welding the electrode plate end portions to end surfaces of the two holding walls that define the opening by irradiating an edge of the electrode plate end portions with a laser beam in a state in which the edge of the electrode plate end portions held between the two holding walls projects into the opening.

Claims (17)

1 . A joining method, comprising:

providing an electrode body that includes electrode plate end portions overlapping each other in a thickness-wise direction of the electrode plate end portions;

providing a current collector including a folded portion, wherein the folded portion includes two opposing holding walls that hold the electrode plate end portions of the electrode body in between, and a top portion that connects the two holding walls and includes an opening; and

welding the electrode plate end portions to end surfaces of the two holding walls that define the opening by irradiating an edge of the electrode plate end portions with a laser beam in a state in which the edge of the electrode plate end portions held between the two holding walls projects into the opening, wherein the edge of the electrode plate end portions includes a ridge projecting into the opening, and the ridge increases in projecting amount toward a center of the opening from an end of the opening in a longitudinal direction of the opening that extends along the edge of the electrode plate end portions.

2 . The joining method according to claim 1 , wherein the electrode plate end portions include a slit at a position where the edge of the electrode plate end portions projects into the opening, the slit extending in a direction in which the edge of the electrode plate end portions projects and opening in a projection end of the edge.

3 . The joining method according to claim 1 , wherein the two holding walls include thin portions on the end surfaces of the two holding walls that define the opening.

4 . The joining method according to claim 1 , wherein the welding is performed by moving the laser beam in the thickness-wise direction of the electrode plate end portions relative to the edge of the electrode plate end portions.

5 . A joining structure, comprising:

an electrode body that includes electrode plate end portions overlapping each other in a thickness-wise direction of the electrode plate end portions;

a current collector that includes a folded portion, wherein the folded portion includes two opposing holding walls that hold the electrode plate end portions of the electrode body in between, and a top portion that connects the two holding walls and includes an opening; and

a welded portion that connects an edge of the electrode plate end portions, held between the two holding walls, to end surfaces of the two holding walls in a state in which the welded portion projects into the opening from the end surfaces of the two holding walls that define the opening, wherein the edge of the electrode plate end portions includes a ridge projecting into the opening, and the ridge increases in projecting amount toward a center of the opening from an end of the opening in a longitudinal direction of the opening that extends along the edge of the electrode plate end portions.

6 . The joining structure according to claim 5 , wherein the welded portion has an arch-shaped cross section and connects the end surfaces of the two holding walls in a state in which the welded portion covers the edge of the electrode plate end portions projecting into the opening from the end surfaces of the two holding walls that define the opening.

7 . The joining structure according to claim 5 , wherein a portion where the electrode plate end portions are held between the two holding walls is free from the welded portion.

8 . The joining structure according to claim 5 , wherein the two holding walls include thin portions on the end surfaces of the two holding walls that define the opening.

9 . The joining structure according to claim 5 , wherein the electrode plate end portions include a slit at a position where the edge of the electrode plate end portions projects into the opening, the slit extending in a direction in which the edge of the electrode plate end portions projects and opening in a projection end of the edge.

10 . A battery comprising:

the joining structure according to claim 5 .

Assignments (2)
CHANGE OF NAME Recorded Jan 16, 2025
From: PRIMEARTH EV ENERGY CO., LTD.
To: TOYOTA BATTERY CO., LTD.
Reel/Frame 070226/0103 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2023
From: SAITO, SHIGEKI
To: PRIMEARTH EV ENERGY CO., LTD.
Reel/Frame 064119/0359 →
Priority Claims (1)
JP 2022-105934 · Jun 30, 2022 · national
Continuity (1)
Related Publication 20240006727A1 · Jan 4, 2024
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JP 2000200594A · 2000 [cited by applicant]
JP Office Action dated Nov. 11, 2025 as received in Application No. 2022-105934. [cited by applicant]