Electrode assembly for applying tumor treating fields (TTFields) that includes a plurality of thermally linked but electrically isolated graphite sheets
Alternating electric fields (e.g., TTFields) may be applied to a subject's body using electrode assemblies, each of which includes a plurality of graphite sheets (or sheets of another conductive anisotropic material) that are positioned adjacent to, but not touching, each other. One or more electrode elements are disposed in electrical contact with each of the graphite sheets. Strips of electrically insulating and thermally conductive material are disposed between the graphite sheets, and these strips are positioned in thermal contact with the adjacent graphite sheets. The graphite sheets facilitate the passive spreading of heat within the confines of any given sheet. And the strips of material allow the passive spreading of heat to continue beyond the confines of any given sheet without compromising inter-sheet electrical isolation.
1 . An electrode assembly comprising:
a first sheet of a conductive anisotropic material having a front side and a front surface and a rear side and a rear surface;
one or more first electrode elements, each of which is disposed in electrical contact with the first sheet;
a second sheet of conductive anisotropic material having a front side and a front surface and a rear side and a rear surface, wherein the second sheet is positioned adjacent to the first sheet without touching the first sheet;
one or more second electrode elements, each of which is disposed in electrical contact with the second sheet; and
a first strip of electrically insulating and thermally conductive material disposed between the first sheet and the second sheet, wherein the first strip of material is positioned in thermal contact with both the first sheet and the second sheet.
2 . The electrode assembly of claim 1 , wherein the first strip of material comprises coated graphite.
3 . The electrode assembly of claim 1 , wherein the first strip of material is less than 2 mm wide.
4 . The electrode assembly of claim 1 , wherein the first sheet comprises a sheet of synthetic graphite, pyrolytic graphite, graphitized polymer film, or graphite foil made from compressed high purity exfoliated mineral graphite, and wherein the second sheet comprises a sheet of synthetic graphite, pyrolytic graphite, graphitized polymer film, or graphite foil made from compressed high purity exfoliated mineral graphite.
5 . The electrode assembly of claim 1 , further comprising:
a first layer of skin-compatible conductive material disposed on the front side of the first sheet; and
a second layer of skin-compatible conductive material disposed on the front side of the second sheet.
6 . The electrode assembly of claim 1 , wherein there are at least two first electrode elements, wherein each of the first electrode elements comprises a respective first metal layer and a respective first dielectric layer disposed on the respective first metal layer, and wherein each of the first dielectric layers is disposed in electrical contact with and located behind the first sheet, and
wherein there are at least two second electrode elements, wherein each of the second electrode elements comprises a respective second metal layer and a respective second dielectric layer disposed on the respective second metal layer, and wherein each of the second dielectric layers is disposed in electrical contact with and located behind the second sheet.
7 . The electrode assembly of claim 6 , wherein each of the first dielectric layers and each of the second dielectric layers comprises a polymer layer having a dielectric constant of at least 10.
8 . The electrode assembly of claim 6 , wherein the electrical contact between each of the first dielectric layers and the first sheet is implemented using a first layer of conductive gel or conductive adhesive, and
wherein the electrical contact between each of the second dielectric layers and the second sheet is implemented using a second layer of conductive gel or conductive adhesive.
9 . The electrode assembly of claim 1 , wherein there are at least two first electrode elements, and wherein each of the first electrode elements comprises a respective first metal layer disposed in electrical contact with the first sheet, and
wherein there are at least two second electrode elements, and wherein each of the second electrode elements comprises a respective second metal layer disposed in electrical contact with the second sheet.
10 . The electrode assembly of claim 1 , wherein there are at least two first electrode elements and at least two second electrode elements, and wherein the electrode assembly further comprises:
a plurality of first metal conductors, each of which is disposed in electrical contact with only a single respective one of the first electrode elements; and
a plurality of second metal conductors, each of which is disposed in electrical contact with only a single respective one of the second electrode elements.
11 . The electrode assembly of claim 1 , wherein there are at least two first electrode elements and at least two second electrode elements, and wherein the electrode assembly further comprises:
at least one first metal conductor arranged to electrically connect all of the first electrode elements; and
at least one second metal conductor arranged to electrically connect all of the second electrode elements.
12 . The electrode assembly of claim 1 , further comprising a coil, wherein energy from a main conductor power source is diverted by the coil and stored locally on a capacitor for reuse in powering a controller, or a circuit, or a means to generate digital data related to temperature measurements.
13 . The electrode assembly of claim 1 , wherein there are at least two first electrode elements and at least two second electrode elements, and wherein the electrode assembly further comprises:
a third sheet of a conductive anisotropic material having a front side and a front surface and a rear side and a rear surface, wherein the third sheet is positioned adjacent to the second sheet without touching the second sheet and without touching the first sheet;
a plurality of third electrode elements, each of which is disposed in electrical contact with the third sheet; and
a second strip of electrically insulating and thermally conductive material disposed between the second sheet and the third sheet, wherein the second strip of material is positioned in thermal contact with both the second sheet and the third sheet.
14 . The electrode assembly of claim 13 , further comprising:
a plurality of first metal conductors, each of which is disposed in electrical contact with only a single respective one of the first electrode elements;
a plurality of second metal conductors, each of which is disposed in electrical contact with only a single respective one of the second electrode elements; and
a plurality of third metal conductors, each of which is disposed in electrical contact with only a single respective one of the third electrode elements.
15 . The electrode assembly of claim 13 , further comprising:
a first layer of skin-compatible conductive material disposed on the front side of the first sheet;
a second layer of skin-compatible conductive material disposed on the front side of the second sheet; and
a third layer of skin-compatible conductive material disposed on the front side of the third sheet,
wherein the first strip of material comprises coated graphite, and
wherein the second strip of material comprises coated graphite.
16 . The electrode assembly of claim 1 , wherein there is one first electrode element and one second electrode element, and wherein the electrode assembly further comprises:
a third sheet of a conductive anisotropic material having a front side and a front surface and a rear side and a rear surface, wherein the third sheet is positioned adjacent to the second sheet without touching the second sheet and without touching the first sheet;
one third electrode element, disposed in electrical contact with the third sheet; and
a second strip of electrically insulating and thermally conductive material disposed between the second sheet and the third sheet, wherein the second strip of material is positioned in thermal contact with both the second sheet and the third sheet.
17 . The electrode assembly of claim 16 , wherein the first strip of material and the second strip of material each comprise coated graphite.
18 . The electrode assembly of claim 16 , wherein each of the first sheet, the second sheet and the third sheet comprises a sheet of synthetic graphite, pyrolytic graphite, graphitized polymer film, or graphite foil made from compressed high purity exfoliated mineral graphite.
19 . The electrode assembly of claim 16 , wherein there are a plurality of electrode elements, each disposed in electrical contact with a respective sheet of a plurality of sheets and each electrically isolated from each other; wherein each sheet is separated from adjacent sheets by strips of electrically insulating and thermally conductive material, and wherein each strip of electrically insulating and thermally conductive material are in thermal contact with the adjacent sheets.
20 . The electrode assembly of claim 19 , wherein each of the sheets comprises a sheet of synthetic graphite, pyrolytic graphite, graphitized polymer film, or graphite foil made from compressed high purity exfoliated mineral graphite.