IP Library Granted Patent US 12,336,588
Granted Patent B2
US 12,336,588 · App. 18/218,180 · Granted Jun 24, 2025

Adjustable helmet

Inventors: Jacques Durocher (St-Jerome, CA); Marie-Claude Genereux (Ste-Therese, CA); Hugo Martin (Montreal, CA); Charles-Antoine Desrochers (Prevost, CA)
Assignee: BAUER HOCKEY LLC
A42B3/324A42B3/06
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Quick Facts
Patent No.
US 12,336,588
App. No.
18/218,180
Granted
Jun 24, 2025
Kind
B2
Abstract

A helmet for protecting a head of a user, in which the helmet is adjustable to adjust how it fits on the user's head, including by adjusting dimensions of the helmet independently from one another (e.g., adjusting the helmet longitudinally and laterally in independent ways) and/or having a self-adjusting padded interface with the user's head to better fit on the user's head (e.g., depending on a shape and/or a size of the user's head).

Claims (47)

1. A helmet for protecting a head of a user, the helmet comprising:

a) an outer shell; and

b) inner padding disposed within the outer shell, the inner padding comprising:

i) a plurality of self-adjustable pads configured to self-adjust when the helmet is donned in order to conform to regions of the user's head that contact the self-adjustable pads; and

ii) a plurality of underlying pads, each underlying pad having an inner side arranged towards the user's head when the helmet is worn, wherein the self-adjustable pads respectively overlie the underlying pads such that, when the helmet is worn, each self-adjustable pad is arranged between the user's head and the respective underlying pad the self-adjustable pad respectively overlies, each self-adjustable pad comprising:

an inner side configured to contact a respective one of the regions of the user's head when the helmet is worn, the inner side of each self-adjustable pad being concave to define a respective concavity that is arranged towards the respective one of the regions of the user's head;

an outer side arranged towards the inner side of the respective underlying pad the self-adjustable pad respectively overlies; and

a plurality of padding lobes that intersect centrally of the self-adjustable pad and are arranged to extend outward from a central part of the self-adjustable pad to define the respective concavity of the inner side of the self-adjustable pad, each padding lobe having:

an inner side that defines part of the respective concavity of the inner side of the self-adjustable pad; and

an outer side that defines part of the outer side of the self-adjustable pad and faces the inner side of the respective underlying pad the self-adjustable pad overlies,

wherein the central part of each self-adjustable pad is affixed to the inner side of the respective underlying pad the self-adjustable pad overlies, and the plurality of padding lobes of each self-adjustable pad are spaced from and movable relative to the respective underlying pad the self-adjustable pad respectively overlies such that:

a periphery of the outer side of each of the padding lobes of the self-adjustable pad is spaced apart from the inner side of the respective underlying pad the self-adjustable pad overlies in a spaced apart arrangement when the helmet is unworn and is movable towards the inner side of the respective underlying pad when the helmet is donned; and

the periphery of the outer side of each of the padding lobes of the self-adjustable pad is movable away from the inner side of the respective underlying pad to return to the spaced apart arrangement when the helmet is doffed.

2. The helmet of claim 1 , wherein, for each self-adjustable pad, a radius of curvature of the concavity of the inner side of the self-adjustable pad is configured to increase when the self-adjustable pad engages the respective one of the regions of the user's head and each of the padding lobes of the self-adjustable pad is moved towards the respective underlying pad as the helmet is donned.

3. The helmet of claim 2 , wherein, for each self-adjustable pad, the radius of curvature of the concavity of the inner side of the self-adjustable pad is configured to be smaller than a radius of curvature of a convexity of the respective one of the regions of the user's head.

4. The helmet of claim 2 , wherein, for each self-adjustable pad, the self-adjustable pad is configured to be compressed to conform to the respective one of the regions of the user's head when the helmet is donned.

5. The helmet of claim 2 , wherein each self-adjustable pad comprises a plurality of padding layers that include materials different from one another.

6. The helmet of claim 1 , wherein, for each self-adjustable pad, the self-adjustable pad comprises a plurality of padding layers that include materials different from one another, and each of the padding lobes of the self-adjustable pad includes a portion of a first one of the padding layers and a portion of a second one of the padding layers.

7. The helmet of claim 6 , wherein, for each self-adjustable pad, the portion of the first one of the padding layers of each of the padding lobes of the self-adjustable pad is spaced from and movable relative to the portion of the second one of the padding layers of that padding lobe.

8. The helmet of claim 7 , wherein, for each self-adjustable pad, the portion of the first one of the padding layers of each of the padding lobes of the self-adjustable pad is:

movable towards the portion of the second one of the padding layers of that padding lobe when the helmet is donned; and

movable away from the portion of the second one of the padding layers of that padding lobe when the helmet is doffed.

9. The helmet of claim 8 , wherein, for each self-adjustable pad, only a central part of the first one of the padding layers between the padding lobes of the self-adjustable pad is affixed to the respective underlying pad the self-adjustable pad respectively overlies and is affixed to.

10. The helmet of claim 1 , wherein the outer shell comprises a plurality of shell members movable relative to one another to adjust a fit of the helmet on the user's head, and respective ones of the self-adjustable pads are mounted to respective ones of the shell members.

11. The helmet of claim 1 , wherein the inner padding further comprises a central pad that is affixed to the self-adjustable pads, and the central pad is configured to contact a top region of the user's head.

12. The helmet of claim 11 , wherein the central pad comprises a plurality of segments spaced apart from one another.

13. The helmet of claim 11 , wherein the central pad is resiliently stretchable.

14. The helmet of claim 11 , wherein the central pad comprises a plurality of voids.

15. The helmet of claim 14 , wherein the voids include openings.

16. The helmet of claim 14 , wherein the voids include recesses.

17. The helmet of claim 11 , comprising an adjustment system configured to adjust a fit of the helmet on the user's head, wherein the central pad is configured to accommodate adjustment of the fit of the helmet on the user's head when operating the adjustment system.

18. The helmet of claim 17 , wherein the outer shell comprises a plurality of shell members, wherein the adjustment system is operable to move respective ones of the shell members relative to one another to adjust the fit of the helmet on the user's head, and wherein the adjustment system comprises a longitudinal adjustment subsystem configured to adjust a longitudinal dimension of the outer shell of the helmet and a lateral adjustment subsystem configured to adjust a lateral dimension of outer shell of the helmet; and the longitudinal adjustment subsystem and the lateral adjustment subsystem are operable independently from one another to adjust the longitudinal dimension of the outer shell of the helmet and the lateral dimension of the outer shell of the helmet independently from one another over at least part of a range of adjustability of the longitudinal dimension of the outer shell of the helmet and at least part of a range of adjustability of the lateral dimension of the outer shell of the helmet.

19. The helmet of claim 1 , wherein at least one of the self-adjustable pads has a tri-lobe structure in which the plurality of lobes of the self-adjustable pad includes three lobes that intersect centrally of the self-adjustable pad.

20. A helmet for protecting a head of a user, the helmet comprising:

a) an outer shell; and

b) inner padding disposed within the outer shell, the inner padding comprising:

i) a self-adjustable pad configured to self-adjust when the helmet is donned in order to conform to a region of the user's head that contacts the self-adjustable pad; and

ii) an underlying pad having an inner side arranged towards the user's head when the helmet is worn, wherein the self-adjustable pad overlies the underlying pad such that, when the helmet is worn, the self-adjustable pad is arranged between the user's head and the underlying pad, the self-adjustable pad comprising:

an inner side configured to contact the region of the user's head when the helmet is worn, the inner side of the self-adjustable pad being concave to define a concavity that is arranged towards the user's head when the helmet is worn; and

an outer side arranged towards the inner side of the underlying pad,

wherein a central part of the self-adjustable pad is affixed to the underlying pad and a periphery of the self-adjustable pad is spaced from and movable relative to the underlying pad such that, when the self-adjustable pad engages the region of the user's head as the helmet is donned, a periphery of the outer side of the self-adjustable pad that is spaced apart from the inner side of the underlying pad in a spaced apart arrangement when the helmet is unworn is movable towards the inner side of the underlying pad and displaceable outwardly, whereby a radius of curvature of the concavity of the inner side of the self-adjustable pad is configured to increase, when the self-adjustable pad engages the region of the user's head as the helmet is donned.

21. The helmet of claim 20 , wherein the self-adjustable pad comprises a plurality of padding lobes that are arranged to define the concavity of the inner side of the self-adjustable pad towards the user's head.

22. The helmet of claim 21 , wherein the plurality of padding lobes intersect centrally of the self-adjustable pad.

23. The helmet of claim 21 , wherein the self-adjustable pads has a tri-lobe structure in which the plurality of lobes of the self-adjustable pad includes three lobes that intersect centrally of the self-adjustable pad.

24. The helmet of claim 20 , wherein the outer shell comprises a plurality of shell members movable relative to one another, the helmet further comprising an adjustment system operable to move respective ones of the shell members relative to one another to adjust a fit of the helmet on the user's head, the adjustment system comprising:

a longitudinal adjustment subsystem configured to adjust a longitudinal dimension of the outer shell in a longitudinal direction of the helmet; and

a lateral adjustment subsystem configured to adjust a lateral dimension of the outer shell in a lateral direction of the helmet.

Assignments (3)
SECURITY INTEREST Recorded Dec 20, 2024
From: BAUER HOCKEY LLC
To: JPMORGAN CHASE BANK, N.A., TORONTO BRANCH, AS AGENT
Reel/Frame 072886/0394 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2023
From: DUROCHER, JACQUES; MARTIN, HUGO; GENEREUX, MARIE-CLAUDE; DESROCHERS, CHARLES-ANTOINE
To: BAUER HOCKEY LTD.
Reel/Frame 064630/0777 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2023
From: BAUER HOCKEY LTD.
To: BAUER HOCKEY LLC
Reel/Frame 064630/0805 →
Continuity (4)
Continuation 16764453
Provisional Application 62697135 · Jul 12, 2018
Provisional Application 62589263 · Nov 21, 2017
Related Publication 20230397688A1 · Dec 14, 2023
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