IP Library Granted Patent US 12,376,855
Granted Patent B2
US 12,376,855 · App. 18/220,488 · Granted Aug 5, 2025

Safety systems for smart powered surgical stapling

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); Jason L. Harris (Lebanon, OH); David C. Yates (Morrow, OH)
Assignee: Cilag GmbH International
A61B17/07207A61B17/29A61B17/320092A61B18/1445A61B18/16A61B34/25A61B34/30A61B90/08A61B90/37A61B90/92G05B9/02G16H40/60G16H40/63G16H40/67A61B5/024A61B5/026A61B2017/00017A61B2017/00022A61B2017/00026A61B2017/00039A61B2017/00057A61B2017/00075A61B2017/00115A61B2017/00119A61B2017/00199A61B2017/00212A61B2017/00221A61B2017/00398A61B2017/0046A61B2017/00477A61B2017/00734A61B2017/00778A61B2017/00809A61B2017/07221A61B2017/0725A61B2017/07257A61B2017/07271A61B2017/07278A61B2017/07285A61B2017/2926A61B2017/2927A61B2017/2933A61B2018/00404A61B2018/00541A61B2018/00589A61B2018/00601A61B2018/0063A61B2018/00994A61B2018/1253A61B2018/126A61B2034/2048A61B2034/2055A61B2034/302A61B34/35A61B2090/065A61B2090/066A61B2090/0811A61B90/30A61B90/361A61B2217/005A61B2217/007A61B2218/002A61B2218/008A61B2560/0475G16H20/40
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Quick Facts
Patent No.
US 12,376,855
App. No.
18/220,488
Filed
Jul 11, 2023
Granted
Aug 5, 2025
Kind
B2
Art Unit
3731
USPC
227/180.1
Abstract

A surgical system includes a control circuit, a surgical instrument, and a user interface is disclosed. The surgical instrument includes a plurality of components and a sensor. Each of the plurality of components of the surgical instrument includes a device parameter and is configured to transmit its respective device parameter to the control circuit. The sensor of the surgical instrument is configured to detect a tissue parameter associated with a proposed function of the surgical instrument, and transmit the detected tissue parameter to the control circuit. The control circuit is configured to analyze the detected tissue parameter in cooperation with each respective device parameter based on a system-defined constraint. The user interface is configured to indicate whether the surgical instrument comprising the plurality of components is appropriate to perform the proposed function.

Claims (56)

1. A surgical system, comprising:

a control circuit;

a surgical instrument comprising:

a handle assembly,

a plurality of components, wherein each of the plurality of components is interchangeably connectable to the handle assembly and configured to perform an associated function, wherein each component is a different type of component from the other components of the plurality of components,

a first sensor configured to detect a property of a first component of the plurality of components attached to the handle assembly, wherein the property identifies the type of component of the first component, and

a second sensor configured to detect a device parameter of the first component while the first component performs the associated function;

wherein the control circuit is configured to:

receive the property from the first sensor and the device parameter from the second sensor;

determine whether the device parameter satisfies a reference relationship to a system-defined constraint that is dependent on the type of the first component as indicated by the property of the first component,

record, in response to a determination that the device parameter does not satisfy the reference relationship, an identifier that uniquely identifies the first component from other components of the plurality of components, and

prohibit, in response to the recordation of the identifier, the use of the first component with the handle assembly.

2. The surgical system of claim 1 , wherein the first sensor comprises an optical sensor, a magnetic sensor, or an electrical sensor.

3. The surgical system of claim 2 , wherein the first sensor comprises an optical sensor configured to detect a color of the first component.

4. The surgical system of claim 2 , wherein the first sensor comprises an optical sensor configured to detect a barcode attached to the first component.

5. The surgical system of claim 1 , wherein the first component comprises a staple cartridge, the device parameter comprises a firing force of the staple cartridge, and the and the system-defined constraint defines a firing force value or a range of firing force values.

6. The surgical system of claim 1 , wherein the first component comprises an end effector having a pair of jaws, the device parameter comprises a force sensed at the pair of jaws, and the system-defined constraint defines a force value or a range of force values.

7. The surgical system of claim 1 , wherein the first component comprises an end effector, the device parameter comprises a relative position of the end effector, and the system-defined constraint defines a position value or a range of position values.

8. The surgical system of claim 1 , wherein the first component comprises an end effector, the device parameter comprises a movement force of the end effector, and the system-defined constraint defines a force value or a range of force values.

9. The surgical system of claim 8 , wherein the first component is further confirmed to perform a second function different from the associated function, and

wherein the control circuit is further configured to allow the use of the second function of the first component while preventing the use of the associated function.

10. The surgical system of claim 8 , wherein the control circuit is further configured to allow the use of the associated function in response to receipt of an override command from a user of the surgical system.

11. The surgical system of claim 8 , wherein the control circuit is further configured to:

determine whether the device parameter subsequently satisfies the reference relationship to the system-defined constraint while the use of the associated function of the first component is prevented, and

allow the use of the associated function of the first component in response to a determination that the device parameter subsequently satisfies the reference relationship to the system-defined constraint.

12. The surgical system of claim 11 , wherein the control circuit is further configured to prevent the use of the associated function of the first component, after allowing the use of the associated function, in response to a determination that the device parameter no longer satisfies the reference relationship to the system-defined constraint.

13. The surgical system of claim 1 , wherein to prohibit the use of the first component comprises to prevent the use of the associated function of the first component.

14. The surgical system of claim 1 , wherein the control circuit is further configured to:

detect a reconnection of the first component to the handle assembly subsequent to a disconnection of the first component from the handle assembly,

determine, in response to detection of the reconnection of the first component, whether the identifier has been previously recorded, and

prohibit the use of the first component in response to a determination that the identifier has been previously recorded.

15. The surgical system of claim 1 , wherein the control circuit is further configured to generate, in response to prohibiting the use of the first component with the handle assembly, an alert that instructs the detaching of the first component form the handle assembly.

16. A surgical system, comprising:

a control circuit;

a surgical instrument comprising:

a handle assembly,

a first component interchangeably connectable, with respect to a second component, to the handle assembly and configured to perform an associated function, wherein each of the first and second components is a different type of component from the other component,

a first sensor configured to detect a property of the first component, wherein the property identifies the type of component of the first component, and

a second sensor configured to detect a device parameter of the first component while the first component performs the associated function;

wherein the control circuit is configured to:

detect connection of the first component to the handle assembly,

receive, in response to detection the connection of the first component, the property from the first sensor and the device parameter from the second sensor;

determine a system-defined constraint based on the type of the first component as indicated by the property of the first component,

determine whether the device parameter satisfies a reference relationship to the system-defined constraint,

record, in response to a determination that the device parameter does not satisfy the reference relationship, an identifier that uniquely identifies the first component,

prohibit, in response to the recordation of the identifier, the use of the first component with the handle assembly,

detect disconnection of the first component from the handle assembly subsequent to the recordation of the identifier,

detect a reconnection of the first component to the handle assembly subsequent to the disconnection, and

prohibit, in response to detection the reconnection of the first component, the use of the first component with the handle assembly in response to a determination that the identifier has been recorded prior to the reconnection of the first component.

17. The surgical system of claim 16 , wherein to prohibit the use of the first component comprises to prevent the use of the associated function of the first component.

18. The surgical system of claim 17 , wherein the first component is further confirmed to perform a second function different from the associated function, and

wherein the control circuit is further configured to allow the use of the second function of the first component while preventing the use of the associated function.

19. The surgical system of claim 17 , wherein the control circuit is further configured to allow the use of the associated function in response to receipt of an override command from a user of the surgical system.

20. The surgical system of claim 17 , wherein the control circuit is further configured to:

determine whether the device parameter subsequently satisfies the reference relationship to the system-defined constraint while the use of the associated function of the first component is prevented, and

allow the use of the associated function of the first component in response to a determination that the device parameter subsequently satisfies the reference relationship to the system-defined constraint.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2024
From: SHELTON, FREDERICK E., IV; HARRIS, JASON L.; YATES, DAVID C.
To: ETHICON LLC
Reel/Frame 068329/0641 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2024
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 068692/0251 →