IP Library Granted Patent US 12,546,206
Granted Patent B2
US 12,546,206 · App. 18/220,930 · Granted Feb 10, 2026

Methods and means for the measurement of tubing, casing, perforation and sand-screen imaging using backscattered X-ray radiation in a wellbore environment

Inventors: Philip Teague (Spring, TX); Melissa Spannuth (Houston, TX); Alex Stewart (San Francisco, CA); Teresa Tutt (Houston, TX)
Assignee: Visuray Intech Ltd
E21B47/0025E21B47/002E21B47/005E21B47/085G01N23/203G01V1/50G01V5/12G01N2223/316G01N2223/616
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Quick Facts
Patent No.
US 12,546,206
App. No.
18/220,930
Granted
Feb 10, 2026
Kind
B2
Abstract

An x-ray-based cased wellbore tubing and casing imaging tool is disclosed, the tool including at least a shield to define the output form of the produced x-rays; a two-dimensional per-pixel collimated imaging detector array; a parallel hole collimator format in one direction that is formed as a pinhole in another direction; Sonde-dependent electronics; and a plurality of tool logic electronics and PSUs. A method of using an x-ray-based cased wellbore tubing and casing imaging tool is also disclosed, the method including at least: producing x-rays in a shaped output; measuring the intensity of backscatter x-rays returning from materials surrounding a wellbore; determining an inner and an outer diameter of tubing or casing from the backscatter x-rays; and converting image data from said detectors into consolidated images of the tubing or casing.

Claims (37)

1 . An x-ray-based cased wellbore tubing and casing imaging tool, the tool comprising:

a shield to define the output form of the produced x-rays;

a two-dimensional per-pixel collimated imaging detector array;

a parallel hole collimator format in one direction that is formed as a pinhole in another direction;

sonde-dependent electronics; and

a plurality of tool logic electronics and power supply units (PSUs),

wherein machine learning is employed to automatically reformat or re-tesselate resulting images as a function of depth and varying logging speeds or logging steps.

2 . The tool of claim 1 , wherein the two-dimensional per-pixel collimated imaging detector array comprises a single strip array that is one pixel wide and multiple pixels long.

3 . The tool of claim 1 , wherein the tool is to generate images that contain spectral information to inform characteristics of any wellbore materials or debris.

4 . The tool of claim 1 , wherein the shield further comprises tungsten.

5 . The tool of claim 1 , wherein the tool is configured so as to permit through-wiring.

6 . The tool of claim 1 , wherein the tool is combinable with other measurement tools comprising one or more of acoustic or ultrasonic tools.

7 . The tool of claim 1 , wherein the tool is used to determine an inner diameter of a tubing or casing.

8 . The tool of claim 1 , wherein the tool is used to determine an outer diameter of a tubing or casing.

9 . The tool of claim 1 , wherein the tool is used to determine a distribution and inner diameter of a scale upon an inner diameter of a tubing or casing.

10 . The tool of claim 1 , wherein the tool is used to determine the position, distribution and area of perforations, within casings surrounding a cased wellbore.

11 . The tool of claim 1 , wherein the tool is used to determine the position and integrity of sand-screens, within casings surrounding a cased wellbore.

12 . The tool of claim 1 , wherein the tool is used to determine the position and integrity of gravel-packs, within casings surrounding a cased wellbore.

13 . The tool of claim 1 , wherein the tool is used to determine the position and integrity of side-pocket mandrels, within casings surrounding a cased wellbore.

14 . A method of using an x-ray-based cased wellbore tubing and casing imaging tool, the method comprising:

producing x-rays in a shaped output;

measuring an intensity of backscatter x-rays returning from materials surrounding a wellbore;

determining an inner and an outer diameter of tubing or casing from the backscatter x-rays;

converting image data from imaging detectors into consolidated images of the tubing or casing; and

employing machine learning to automatically reformat or re-tesselate the consolidated images as a function of depth and varying logging speeds or logging steps.

15 . The method of claim 14 , wherein the imaging detectors comprise a two-dimensional per-pixel collimated imaging detector array that is one pixel wide and multiple pixels long.

16 . The method of claim 14 , wherein the imaging detectors comprise two sets of two-dimensional per-pixel collimated imaging detector arrays.

17 . The method of claim 14 , wherein the imaging detectors comprise a plurality of two-dimensional per-pixel collimated imaging detector arrays.

18 . The method of claim 14 , wherein the consolidated images contain spectral information to inform of characteristics of any wellbore materials or debris.

19 . The method of claim 14 , wherein the tool is combinable with other measurement methods comprising one or more of acoustic or ultrasonic.

20 . The method of claim 14 , wherein the tool is used to determine an inner diameter of a tubing or casing.

21 . The method of claim 14 , wherein the tool is used to determine an outer diameter of a tubing or casing.

22 . The method of claim 14 , wherein the tool is used to determine the distribution and inner diameter of a scale upon the inner diameter of a tubing or casing.

23 . The method of claim 14 , wherein the tool is used to determine the position, distribution and area of perforations, within casings surrounding a cased wellbore.

24 . The method of claim 14 , wherein the tool is used to determine the position and integrity of sand-screens, within casings surrounding a cased wellbore.

25 . The method of claim 14 , wherein the tool is used to determine the position and integrity of gravel-packs, within casings surrounding a cased wellbore.

26 . The method of claim 14 , wherein the tool is used to determine the position and integrity of side-pocket mandrels, within casings surrounding a cased wellbore.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2026
From: VISURAY INTECH LTD.
To: VISURAY TECHNOLOGY LTD.
Reel/Frame 073514/0844 →
CHANGE OF NAME Recorded Jan 20, 2026
From: VISURAY INTECH LTD (BVI)
To: VISURAY INTECH LTD.
Reel/Frame 074449/0220 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2025
From: TEAGUE, PHILIP; SPANNUTH, MELISSA; STEWART, ALEX; TUTT, TERESA
To: VISURAY INTECH LTD (BVI)
Reel/Frame 071014/0134 →
Continuity (5)
Continuation 17689526 · Mar 8, 2022
Continuation 17030970 · Sep 24, 2020
Continuation 16290360 · Mar 1, 2019
Provisional Application 62636907 · Mar 1, 2018
Related Publication 20230392491A1 · Dec 7, 2023
References Cited (1)
US 10253618B2 · Safinya · 2019 [cited by examiner]