IP Library Patent Application 18222497
Patent Application
App. No. 18/222,497

POSITIVE ELECTRODE PLATE, SECONDARY BATTERY, BATTERY MODULE, BATTERY PACK, AND POWER CONSUMING DEVICE

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Patent No.
US None
App. No.
18/222,497
Abstract

A positive electrode plate may comprise a positive electrode current collector and positive electrode film layers having a single-layer or multi-layer structure provided on at least one surface of the positive electrode current collector; when the positive electrode film layers have a single-layer structure, at least one of the positive electrode film layers may comprise a first positive electrode active material and a second positive electrode active material selected from LiFePO 4 , carbon-coated LiFePO 4 , LiFe b D c PO 4 and carbon-coated LiFe b Dc P O 4 ; and/or when the positive electrode film layers have a multi-layer structure, at least one layer of the at least one of the positive electrode film layers may comprise the first and second positive electrode active materials; and the first positive electrode active material may comprise an inner core containing Li 1+x Mn 1-y AyP 1-z R z O 4 , a first coating layer containing pyrophosphate and phosphate, and a second coating layer containing a carbon element.

Claims (53)

1 . A positive electrode plate, comprising a positive electrode current collector and positive electrode film layers provided on at least one surface of the positive electrode current collector; wherein the positive electrode film layers have a single-layer structure or a multi-layer structure; when the positive electrode film layers have a single-layer structure, at least one of the positive electrode film layers comprises both a first positive electrode active material having a core-shell structure and a second positive electrode active material; and/or when the positive electrode film layers have a multi-layer structure, at least one layer of the at least one of the positive electrode film layers comprises both a first positive electrode active material having a core-shell structure and a second positive electrode active material;

the first positive electrode active material comprises an inner core, a first coating layer coating the inner core, and a second coating layer coating the first coating layer; wherein the inner core comprises Li 1+x Mn 1-y A y P 1-z R z O 4 , the first coating layer comprises pyrophosphate MP 2 O 7 and phosphate XPO 4 , and the second coating layer comprises a carbon element; wherein

A comprises one or more elements selected from Zn, Al, Na, K, Mg, Mo, W, Ti, V, Zr, Fe, Ni, Co, Ga, Sn, Sb, Nb and Ge;

R comprises one or more elements selected from B, Si, N and S;

x is selected from a range of -0.100-0. 100;

y is selected from a range of 0.001-0.500;

z is selected from a range of 0.001-0.100; and

M and X independently comprise one or more elements selected from Li, Fe, Ni, Mg, Co, Cu, Zn, Ti, Ag, Zr, Nb and Al; and

the second positive electrode active material is one or more selected from LiFePO 4 , carbon-coated LiFePO 4 , LiFe b D c PO 4 and carbon-coated LiFe b D c PO 4 , wherein D independently comprises one or more elements selected from Ti, Zn, Co, Mn, La, V, Mg, Al, Ni, W, Zr, Nb, Sm, Cr, Cu and B, b is independently selected from the range of 0.99 to 0.999, and b + c = 1.

2 . A positive electrode plate, comprising a positive electrode current collector and positive electrode film layers provided on at least one surface of the positive electrode current collector; wherein at least one of the positive electrode film layers has a multi-layer structure, and any of the positive electrode film layers having a multi-layer structure comprises in different layers a first positive electrode active material having a core-shell structure and a second positive electrode active material, respectively;

the first positive electrode active material comprises an inner core, a first coating layer coating the inner core, and a second coating layer coating the first coating layer; wherein the inner core comprises Li 1 +x Mn 1 -y A y P 1 -z R z O 4 , the first coating layer comprises pyrophosphate MP 2 O 7 and phosphate XPO 4 , and the second coating layer comprises a carbon element; wherein

A comprises one or more elements selected from Zn, Al, Na, K, Mg, Mo, W, Ti, V, Zr, Fe, Ni, Co, Ga, Sn, Sb, Nb and Ge;

R comprises one or more elements selected from B, Si, N and S;

x is selected from a range of -0.100-0.100;

y is selected from a range of 0.001-0.500;

z is selected from a range of 0.001-0.100; and

M and X independently comprise one or more elements selected from Li, Fe, Ni, Mg, Co, Cu, Zn, Ti, Ag, Zr, Nb and Al; and

the second positive electrode active material is one or more selected from LiFePO 4 , carbon-coated LiFePO 4 , LiFe b D c PO 4 and carbon-coated LiFe b D c PO 4 , wherein D independently comprises one or more elements selected from Ti, Zn, Co, Mn, La, V, Mg, Al, Ni, W, Zr, Nb, Sm, Cr, Cu and B, b is independently selected from the range of 0.99 to 0.999, and b + c = 1; and

optionally, any of the positive electrode film layers having a multi-layer structure comprises in adjacent layers the first positive electrode active material and the second positive electrode active material, respectively.

3 . A positive electrode plate, comprising a positive electrode current collector and a positive electrode film layer A and a positive electrode film layer B provided on the two surfaces of the positive electrode current collector, respectively; the positive electrode film layer A and the positive electrode film layer B each independently have a single-layer structure or a multi-layer structure; at least one layer of the positive electrode film layer A comprises a first positive electrode active material having a core-shell structure, and at the same time, at least one layer of the positive electrode film layer B comprises a second positive electrode active material;

the first positive electrode active material comprises an inner core, a first coating layer coating the inner core, and a second coating layer coating the first coating layer; wherein the inner core comprises Li 1 +x Mn 1 -y AyP 1 -z R z O 4 , the first coating layer comprises pyrophosphate MP 2 O 7 and phosphate XPO 4 , and the second coating layer comprises a carbon element; wherein

A comprises one or more elements selected from Zn, Al, Na, K, Mg, Mo, W, Ti, V, Zr, Fe, Ni, Co, Ga, Sn, Sb, Nb and Ge;

R comprises one or more elements selected from B, Si, N and S;

x is selected from a range of -0.100-0.100;

y is selected from a range of 0.001-0.500;

z is selected from a range of 0.001-0.100; and

M and X independently comprise one or more elements selected from Li, Fe, Ni, Mg, Co, Cu, Zn, Ti, Ag, Zr, Nb and Al; and

the second positive electrode active material is one or more selected from LiFePO 4 , carbon-coated LiFePO 4 , LiFe b D c PO 4 and carbon-coated LiFe b D c PO 4 , wherein D independently comprises one or more elements selected from Ti, Zn, Co, Mn, La, V, Mg, Al, Ni, W, Zr, Nb, Sm, Cr, Cu and B, b is independently selected from the range of 0.99 to 0.999, and b + c = 1.

4 . The positive electrode plate according to claim 1 , wherein in the second positive electrode active material,

the mass of carbon accounts for 0.1% - 4% of the mass of the carbon-coated LiFePO 4 ; and/or

the mass of carbon accounts for 0.1% - 4% of the mass of the carbon-coated LiFe b D c PO 4 .

5 . The positive electrode plate according to claim 1 , wherein the mass ratio of the first positive electrode active material to the second positive electrode active material is 1 : 7 - 7 : 1.

6 . The positive electrode plate according to claim 1 , wherein in the first positive electrode active material,

A comprises one or more elements selected from Zn, Fe, Ti, V, Ni, Co and Mg; and/or

x is selected from a range of -0.100-0.006; and/or

y is selected from a range of 0.1-0.4; and/or

M and X independently comprise one or more elements selected from Li and Fe; and/or

the ratio of the y to 1-y is selected from 1 : 10 to 10 : 1; and/or

the ratio of the z to 1-z is selected from 1 : 999 to 1 : 9.

7 . The positive electrode plate according to claim 1 , wherein in the first positive electrode active material, the first coating layer has an interplanar spacing of the phosphate of 0.345-0.358 nm, and an angle of the crystal direction (111) of 24.25° - 26.45°; and the first coating layer has an interplanar spacing of the pyrophosphate of 0.293-0.326 nm, and an angle of the crystal direction (111) of 26.41° - 32.57°.

8 . The positive electrode plate according to claim 1 , wherein in the first positive electrode active material, the coating amount of the first coating layer is greater than 0 wt% and less than or equal to 7 wt% based on the weight of the inner core.

9 . The positive electrode plate according to claim 1 , wherein in the first positive electrode active material, the weight ratio of the pyrophosphate to phosphate in the first coating layer is 1 : 3 to 3 : 1.

10 . The positive electrode plate according to claim 1 , wherein in the first positive electrode active material, the pyrophosphate and the phosphate each independently have a crystallinity of 10% to 100%.

11 . The positive electrode plate according to claim 1 , wherein in the first positive electrode active material, the coating amount of the second coating layer is greater than 0 wt% and less than or equal to 6 wt% based on the weight of the inner core.

12 . The positive electrode plate according to claim 1 , wherein the Li/Mn antisite defect concentration of the first positive electrode active material is 4% or less.

13 . The positive electrode plate according to claim 1 , wherein the lattice change rate of the first positive electrode active material is 6% or less.

14 . The positive electrode plate according to claim 1 , wherein the surface oxygen valence state of the first positive electrode active material is -1.88 or less.

15 . The positive electrode plate according to claim 1 , wherein the compacted density of the first positive electrode active material under 3 tons (T) is 2.0 g/cm 3 or more.

16 . The positive electrode plate according to claim 1 , wherein the sum of the mass of the first positive electrode active material and the second positive electrode active material accounts for 88% - 98.7% of the mass of the positive electrode plate.

17 . A secondary battery, comprising a positive electrode plate according to claim 1 .

18 . A battery module, comprising a secondary battery according to claim 17 .

19 . A battery pack, comprising a battery module according to claim 18 .

20 . A power consuming device, comprising the battery pack according to claim 19 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2023
From: JI, CHENG; LI, BAIQING
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 064278/0001 →