IP Library Granted Patent US 12,074,503
Granted Patent B2
US 12,074,503 · App. 18/222,894 · Granted Aug 27, 2024

Inverter generator

Inventors: Joshua Thurnbauer Cirillo (Sussex, WI); Philip Helwig (Milwaukee, WI); Sie Teong Lim (Brookfield, WI); Mark Thomas Molinski (New Berlin, WI); Kenny Jalmas Stair (Norht Prairie, WI); Robert Townsend (Delafield, WI); Jeffrey H. Whitmore (Wauwatosa, WI); Svetlana Byaliy (Mequon, WI)
Assignee: Briggs & Stratton, LLC
H02K7/1815F02B63/042F02B63/044F02B69/04F02P5/1506H02K5/22H02K9/06H02K13/12H02P1/12H02P6/08H02P9/009H02P9/04H02P27/06F02B2063/045F02B2201/064H02P2101/25
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Quick Facts
Patent No.
US 12,074,503
App. No.
18/222,894
Granted
Aug 27, 2024
Kind
B2
Abstract

A generator includes an internal combustion engine including an engine block including a cylinder including a piston, a crankshaft configured to rotate about a crankshaft axis in response to movement by the piston, and a spark plug configured to periodically generate a spark to ignite fuel in the cylinder to control the movement of the piston. The generator further includes an alternator including a rotor and a stator, the rotor configured to rotate with the rotation of the crankshaft to generate alternating current electrical power, a controller configured to control a rate of fuel supply to the internal combustion engine, and a switch configured to selectively enable the flow of a first type of fuel into the cylinder and disable the flow of a second type of fuel, wherein the controller is configured to receive an indication of a fuel type based on a position of the switch.

Claims (48)

1. A generator comprising:

an internal combustion engine comprising:

an engine block including a cylinder comprising a piston;

a crankshaft coupled to the engine block and configured to rotate about a crankshaft axis in response to movement by the piston; and

a spark plug configured to periodically generate a spark to ignite fuel in the cylinder to control the movement of the piston;

an alternator comprising a rotor and a stator, the rotor configured to rotate with the rotation of the crankshaft to generate alternating current electrical power;

a controller configured to control a rate of fuel supply to the internal combustion engine;

a first fuel supply configured to supply a first type of fuel to the cylinder;

a second fuel supply configured to supply a second type of fuel to the cylinder; and

a switch configured to selectively enable the flow of the first type of fuel from the first fuel supply into the cylinder and disable the flow of the second type of fuel from the second fuel supply, wherein the switch is communicatively coupled to the controller and wherein the controller is configured to receive an indication of a fuel type based on a position of the switch.

2. The generator of claim 1 , further comprising a fan coupled to the rotor.

3. The generator of claim 2 , wherein the alternator is positioned between the internal combustion engine and the fan and coupled to the internal combustion engine, and wherein the fan is configured to draw in air and move the air through the alternator to the internal combustion engine.

4. The generator of claim 3 , wherein an air intake of the internal combustion engine is configured to receive at least a portion of the air for use in the combustion of fuel.

5. The generator of claim 3 , further comprising a muffler positioned below the internal combustion engine.

6. The generator of claim 5 , further comprising a frame configured to couple the internal combustion engine to a floor panel and to separate the alternator, the controller, the fan, and the muffler from the floor panel.

7. The generator of claim 1 , wherein the controller is configured to adjust a spark generation timing of the spark plug based on the indication of the fuel type.

8. The generator of claim 7 , wherein the switch is configured to selectively enable the flow of the first type of fuel into the cylinder by physically opening a first valve and to selectively disable the flow of the second type of fuel by physically closing a second valve.

9. The generator of claim 1 , wherein the controller comprises a rectifier configured to convert the alternating current to a direct current and an inverter configured to convert the direct current to a clean alternating current electrical power.

10. The generator of claim 9 , further comprising a transfer switch configured to receive the clean alternating current electrical power from the controller and at least one of grid power from an electrical grid, solar power from a solar panel assembly, or battery power from a battery, and configured to supply power to an electrical load.

11. A generator comprising:

an internal combustion engine comprising:

an engine block including a cylinder comprising a piston;

a crankshaft coupled to the engine block and configured to rotate about a crankshaft axis in response to movement by the piston; and

a spark plug configured to periodically generate a spark to ignite fuel in the cylinder to control the movement of the piston;

an alternator comprising a rotor and a stator, the rotor configured to rotate with the rotation of the crankshaft to generate alternating current electrical power;

a starter battery configured to supply power to the alternator, wherein the rotor is further configured to rotate the crankshaft using power from the starter battery to start the internal combustion engine; and

a controller configured to:

receive an indication of a fuel type; and

adjust a spark generation timing of the spark plug based on the indication of the fuel type.

12. The generator of claim 11 , wherein the controller includes a rectifier configured to convert the alternating current to a direct current and an inverter configured to convert the direct current to a clean alternating current electrical power.

13. The generator of claim 12 , further comprising a transfer switch configured to receive the clean alternating current electrical power from the controller and at least one of grid power from an electrical grid, solar power from a solar panel assembly, or battery power from a battery, and configured to supply power to an electrical load.

14. The generator of claim 11 , further comprising a switch configured to selectively enable the flow of a first type of fuel into the cylinder and disable the flow of a second type of fuel into the cylinder.

15. The generator of claim 14 , wherein the switch is configured to generate the indication of the fuel type.

16. The generator of claim 11 , further comprising a sensor configured to detect the fuel type and generate the indication based on the detected fuel type.

17. The generator of claim 11 , wherein the alternator comprises a rotor position sensor communicatively coupled to the controller and configured to detect a rotational position of the rotor, and wherein the controller is configured to receive rotor position data from the rotor position sensor and adjust the spark generation timing of the spark plug based on the rotor position data.

18. A generator comprising:

an internal combustion engine comprising:

an engine block including a cylinder comprising a piston;

a crankshaft coupled to the engine block and configured to rotate about a crankshaft axis in response to movement by the piston; and

a spark plug configured to periodically generate a spark to ignite fuel in the cylinder to control the movement of the piston;

an alternator comprising a rotor and a stator, the rotor configured to rotate with the rotation of the crankshaft to generate alternating current electrical power;

a battery configured to supply power to the alternator, wherein the rotor is further configured to rotate the crankshaft using power from the battery to start the internal combustion engine; and

a controller configured to:

detect an electrical load;

before starting the engine, determine a target starting speed of the internal combustion engine based on the detected electrical load; and

control a rotation speed of the rotor based on the determined target starting speed.

19. The generator of claim 18 , wherein the controller includes a rectifier configured to convert the alternating current to a direct current and an inverter configured to convert the direct current to a clean alternating current electrical power.

20. The generator of claim 18 , wherein the controller is configured to adjust a spark generation timing of the spark plug based on the determined target starting speed.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2023
From: BYALIY, SVETLANA; CIRILLO, JOSHUA THURNBAUER; HELWIG, PHILIP; MOLINSKI, MARK THOMAS; STAIR, KENNY JALMAS; TOWNSEND, ROBERT; WHITMORE, JEFFREY H.; LIM, SIE TEONG
To: BRIGGS & STRATTON, LLC
Reel/Frame 064288/0524 →
Continuity (4)
Continuation 17719046 · Apr 12, 2022
Continuation In Part 17336711 · Jun 2, 2021
Provisional Application 63034069 · Jun 3, 2020
Related Publication 20230378849A1 · Nov 23, 2023