IP Library Granted Patent US 11,890,459
Granted Patent B2
US 11,890,459 · App. 18/223,294 · Granted Feb 6, 2024

Needle-based device with external safety cap and a needle guide element thereof

Inventors: Jaroslaw Moleda (Warsaw, PL); Maciej Zurawicz (Łódź, PL); Robert Grzelak (Warsaw, PL)
Assignee: MEDIVENA SP. Z O.O.
A61M5/3202A61M5/3148A61M5/31571A61M5/326A61M5/3234A61M5/3257A61M2005/2073
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Quick Facts
Patent No.
US 11,890,459
App. No.
18/223,294
Granted
Feb 6, 2024
Kind
B2
Abstract

A method includes protecting an entire length of a needle of a needle-based device protruding from a needle mount or a body of the needle-based device in a first state of disuse thereof based on providing a needle shield encompassing the entire protruding length of the needle, and encompassing the needle shield completely in the first state of disuse with an external cap. The method also includes providing a guide element protruding inward from an end of the external cap farthest away from the needle mount or the body of the needle-based device, internal to the external cap parallel to a length of the external cap and through the needle shield such that, in the state of disuse, the guide element at least partially envelops the needle therewithin to prevent significant lateral movement of the needle and prevents the end of the external cap from touching the needle.

Claims (77)

1. A method comprising:

protecting an entire length of a needle of a needle-based device protruding from one of: a needle mount coupled to a body of the needle-based device and the body of the needle-based device in a first state of disuse of the needle-based device based on providing a needle shield encompassing the entire protruding length of the needle in the first state of disuse of the needle-based device;

encompassing the needle shield completely in the first state of disuse of the needle-based device with an external cap; and

providing a guide element protruding inward from an end of the external cap farthest away from the one of: the needle mount and the body of the needle-based device; the guide element being internal to the external cap, parallel to a length of the external cap and extending through the needle shield such that, in the state of disuse of the needle-based device:

the guide element at least partially envelops the needle therewithin to prevent significant lateral movement of the needle, an inner cross-sectional width of the guide element internal to the external cap being significantly less than that of the needle shield and only slightly more than an external cross-sectional width of the needle to prevent the significant lateral movement of the needle, and

to prevent the end of the external cap from which the guide element protrudes internal thereto from touching the needle, a length of the guide element protruding from the end of the external cap internal thereto is more than the entire protruding length of the needle but less than a sum of the entire protruding length of the needle, a first distance between an end of the needle farthest away from the one of: the needle mount and the body of the needle-based device and an end of the needle shield farthest away from the one of: the needle mount and the body of the needle-based device and a second distance related to a clearance space between the end of the needle shield farthest away from the one of: the needle mount and the body of the needle-based device and the end of the external cap from which the guide element protrudes internal thereto.

2. The method of claim 1 , further comprising:

additionally encompassing the entire protruding length of the needle of the needle-based device with a spring resting on the one of: the needle mount and the body of the needle-based device in the first state of disuse of the needle-based device; and

encompassing, through the needle shield, an entire length of the spring in addition to the entire protruding length of the needle in the first state of disuse of the needle-based device.

3. The method of claim 2 , further comprising:

removing the external cap from the needle-based device; and

retracting the needle shield in a first direction toward the one of: the needle mount and the body of the needle-based device to compress the spring that applies a first force in the first direction to cause the needle to emerge out of the needle shield to prepare the needle-based device for a second state of use thereof.

4. The method of claim 1 , further comprising:

providing a lock button with a first end, the first end is either integrally formed with the needle shield or external to the needle shield and then coupled to the needle shield, and a length of the lock button is completely external to the needle shield;

locking the needle shield with the lock button in the first state of disuse of the needle-based device based on:

the lock button comprising a hook at a second end thereof that passes through a groove formed on the needle shield and locks onto a top of the one of: the needle mount and the body of the needle-based device such that, when locking of the needle shield:

the length of the lock button completely external to the needle shield is parallel to a length of the needle shield and the entire protruding length of the needle, and

the hook is perpendicular to the length of the needle shield, the length of the lock button and the entire protruding length of the needle; and

wherein the external cap completely encompassing the lock button within in the first state of disuse of the needle-based device.

5. The method of claim 4 , further comprising:

removing the external cap from the needle-based device;

unlocking the needle shield based on unhooking the lock button from the top of the one of: the needle mount and the body of the needle-based device; and

retracting the needle shield in a first direction toward the one of: the needle mount and the body of the needle-based device to apply a first force in the first direction to cause the needle to emerge out of the needle shield to prepare the needle-based device for a second state of use thereof.

6. The method of claim 1 , further comprising:

removing the external cap from the needle-based device; and

retracting the needle shield in a first direction toward the one of: the needle mount and the body of the needle-based device to apply a first force in the first direction to cause the needle to emerge out of the needle shield to prepare the needle-based device for a second state of use thereof.

7. The method of claim 6 , further comprising automatically transitioning the needle-based device back to the first state of disuse thereof immediately following the second state of use in accordance with a second force applied in a second direction diametrically opposite to the first direction.

8. A method comprising:

protecting an entire length of a needle of a needle-based device protruding from one of: a needle mount coupled to a body of the needle-based device and the body of the needle-based device in a first state of disuse of the needle-based device based on providing a needle shield encompassing the entire protruding length of the needle in the first state of disuse of the needle-based device;

encompassing the needle shield completely in the first state of disuse of the needle-based device with an external cap; and

providing a guide element protruding inward from an end of the external cap farthest away from the one of: the needle mount and the body of the needle-based device; the guide element being internal to the external cap, parallel to a length of the external cap and extending through the needle shield such that, in the state of disuse of the needle-based device:

the guide element at least partially envelops the needle therewithin to prevent significant lateral movement of the needle, an inner cross-sectional width of the guide element internal to the external cap being significantly less than that of the needle shield and only slightly more than an external cross-sectional width of the needle to prevent the significant lateral movement of the needle, and

to prevent the end of the external cap from which the guide element protrudes internal thereto from touching the needle, a length of the guide element protruding from the end of the external cap internal thereto is more than the entire protruding length of the needle but less than a sum of the entire protruding length of the needle, a first distance between an end of the needle farthest away from the one of: the needle mount and the body of the needle-based device and an end of the needle shield farthest away from the one of: the needle mount and the body of the needle-based device and a second distance related to a clearance space between the end of the needle shield farthest away from the one of: the needle mount and the body of the needle-based device and the end of the external cap from which the guide element protrudes internal thereto, wherein the body of the needle-based device is a barrel thereof, and

wherein the needle-based device is at least one of: a hypodermic syringe, a hypodermic needle, a pen injector and a fluid collection device.

9. The method of claim 8 , further comprising:

additionally encompassing the entire protruding length of the needle of the needle-based device with a spring resting on the one of: the needle mount and the body of the needle-based device in the first state of disuse of the needle-based device; and

encompassing, through the needle shield, an entire length of the spring in addition to the entire protruding length of the needle in the first state of disuse of the needle-based device.

10. The method of claim 9 , further comprising:

removing the external cap from the needle-based device; and

retracting the needle shield in a first direction toward the one of: the needle mount and the body of the needle-based device to compress the spring that applies a first force in the first direction to cause the needle to emerge out of the needle shield to prepare the needle-based device for a second state of use thereof.

11. The method of claim 8 , further comprising:

providing a lock button with a first end, the first end is either integrally formed with the needle shield or external to the needle shield and then coupled to the needle shield, and a length of the lock button is completely external to the needle shield;

locking the needle shield with the lock button in the first state of disuse of the needle-based device based on:

the lock button comprising a hook at a second end thereof that passes through a groove formed on the needle shield and locks onto a top of the one of: the needle mount and the body of the needle-based device such that, when locking of the needle shield:

the length of the lock button completely external to the needle shield is parallel to a length of the needle shield and the entire protruding length of the needle, and

the hook is perpendicular to the length of the needle shield, the length of the lock button and the entire protruding length of the needle; and

wherein the external cap completely encompassing the lock button within in the first state of disuse of the needle-based device.

12. The method of claim 11 , further comprising:

removing the external cap from the needle-based device;

unlocking the needle shield based on unhooking the lock button from the top of the one of: the needle mount and the body of the needle-based device; and

retracting the needle shield in a first direction toward the one of: the needle mount and the body of the needle-based device to apply a first force in the first direction to cause the needle to emerge out of the needle shield to prepare the needle-based device for a second state of use thereof.

13. The method of claim 8 , further comprising:

removing the external cap from the needle-based device; and

retracting the needle shield in a first direction toward the one of: the needle mount and the body of the needle-based device to apply a first force in the first direction to cause the needle to emerge out of the needle shield to prepare the needle-based device for a second state of use thereof.

14. The method of claim 13 , further comprising automatically transitioning the needle-based device back to the first state of disuse thereof immediately following the second state of use in accordance with a second force applied in a second direction diametrically opposite to the first direction.

15. A method comprising:

protecting an entire length of a needle of a needle-based device protruding from one of: a needle mount coupled to a body of the needle-based device and the body of the needle-based device in a first state of disuse of the needle-based device based on providing a needle shield encompassing the entire protruding length of the needle in the first state of disuse of the needle-based device;

encompassing the needle shield completely in the first state of disuse of the needle-based device with an external cap;

providing a guide element protruding inward from an end of the external cap farthest away from the one of: the needle mount and the body of the needle-based device; the guide element being internal to the external cap, parallel to a length of the external cap and extending through the needle shield such that, in the state of disuse of the needle-based device:

the guide element at least partially envelops the needle therewithin to prevent significant lateral movement of the needle, an inner cross-sectional width of the guide element internal to the external cap being significantly less than that of the needle shield and only slightly more than an external cross-sectional width of the needle to prevent the significant lateral movement of the needle, and

to prevent the end of the external cap from which the guide element protrudes internal thereto from touching the needle, a length of the guide element protruding from the end of the external cap internal thereto is more than the entire protruding length of the needle but less than a sum of the entire protruding length of the needle, a first distance between an end of the needle farthest away from the one of: the needle mount and the body of the needle-based device and an end of the needle shield farthest away from the one of: the needle mount and the body of the needle-based device and a second distance related to a clearance space between the end of the needle shield farthest away from the one of: the needle mount and the body of the needle-based device and the end of the external cap from which the guide element protrudes internal thereto; and

in preparation for a second state of use of the needle-based device,

removing the external cap from the needle-based device; and

retracting the needle shield in a first direction toward the one of: the needle mount and the body of the needle-based device to apply a first force in the first direction to cause the needle to emerge out of the needle shield.

16. The method of claim 15 , further comprising:

additionally encompassing the entire protruding length of the needle of the needle-based device with a spring resting on the one of: the needle mount and the body of the needle-based device in the first state of disuse of the needle-based device; and

encompassing, through the needle shield, an entire length of the spring in addition to the entire protruding length of the needle in the first state of disuse of the needle-based device.

17. The method of claim 16 , comprising retracting the needle shield in the first direction toward the one of: the needle mount and the body of the needle-based device to compress the spring that applies the first force in the first direction to cause the needle to emerge out of the needle shield.

18. The method of claim 15 , further comprising:

providing a lock button with a first end, the first end is either integrally formed with the needle shield or external to the needle shield and then coupled to the needle shield, and a length of the lock button is completely external to the needle shield;

locking the needle shield with the lock button in the first state of disuse of the needle-based device based on:

the lock button comprising a hook at a second end thereof that passes through a groove formed on the needle shield and locks onto a top of the one of: the needle mount and the body of the needle-based device such that, when locking of the needle shield:

the length of the lock button completely external to the needle shield is parallel to a length of the needle shield and the entire protruding length of the needle, and

the hook is perpendicular to the length of the needle shield, the length of the lock button and the entire protruding length of the needle; and

wherein the external cap completely encompassing the lock button within in the first state of disuse of the needle-based device.

19. The method of claim 18 , further comprising, in preparation for the second state of use of the needle-based device, unlocking the needle shield based on unhooking the lock button from the top of the one of: the needle mount and the body of the needle-based device.

20. The method of claim 15 , further comprising automatically transitioning the needle-based device back to the first state of disuse thereof immediately following the second state of use in accordance with a second force applied in a second direction diametrically opposite to the first direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2023
From: MOLEDA, JAROSLAW; ZURAWICZ, MACIEJ; GRZELAK, ROBERT
To: MEDIVENA SP. Z O.O.
Reel/Frame 065186/0612 →
Continuity (6)
Continuation 18221848 · Jul 13, 2023
Continuation In Part 17494904 · Oct 6, 2021
Continuation 16831824 · Mar 27, 2020
Continuation In Part 17234793 · Apr 19, 2021
Continuation In Part 16831824 · Mar 27, 2020
Related Publication 20230355890A1 · Nov 9, 2023
Cited By (3)
US 12,343,515 US 12,521,495 US 12,527,919