IP Library Granted Patent US 12,170,464
Granted Patent B2
US 12,170,464 · App. 18/233,585 · Granted Dec 17, 2024

Reluctance sensor for detection of a position of a rotor

Inventors: Isaac S. Frampton (Strattanville, PA); Adam Larson (Mequon, WI)
Assignee: Discovery Energy, LLC
H02K11/225H02K11/30H02K11/33H02K2211/03
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Quick Facts
Patent No.
US 12,170,464
App. No.
18/233,585
Granted
Dec 17, 2024
Kind
B2
Abstract

An electric machine includes at least a printed circuit board and a magnetically permeable element. The printed circuit board includes a reluctance coil configured to generate a voltage in presence of a magnetic flux. The magnetically permeable element has a first end positioned adjacent to a rotor of the electrical machine and a second end positioned adjacent to the coil of the printed circuit board. In some examples, rotation of the rotor causes a change in the magnetic flux through the magnetically permeable element and generation of the voltage across the reluctance coil.

Claims (37)

1. An electric machine comprising:

a rotor;

a stator portion formed on a printed circuit board, wherein magnetic flux flows between the stator portion and the rotor in response to relative rotation of the stator portion and the rotor; and

a reluctance coil formed on the printed circuit board, the reluctance coil positioned circumferentially outward of the stator portion and configured to generate a voltage in presence of the magnetic flux.

2. The electric machine of claim 1 , wherein the rotor further comprises at least one rotating element, wherein the magnetic flux flows through the at least one rotating element.

3. The electric machine of claim 1 , further comprising:

at least one magnetically permeable element having a first end positioned adjacent to the rotor and a second end positioned adjacent to the reluctance coil of the printed circuit board.

4. The electric machine of claim 3 , wherein magnetic flux through the at least one magnetically permeable element causes the voltage across the reluctance coil.

5. The electric machine of claim 1 , further comprising:

a controller configured to receive data indicative of the voltage generated by the reluctance coil.

6. The electric machine of claim 5 , wherein the controller compares the data indicative of the voltage generated by the reluctance coil in order to estimate a position or speed of the rotor.

7. The electric machine of claim 1 , wherein the rotor further comprises at least one permanent magnet.

8. The electric machine of claim 1 , further comprising:

a hole configured to affect magnetic flux to the reluctance coil in a pattern that indicates a position of the rotor.

9. The electric machine of claim 1 , further comprising:

a hole configured to affect magnetic flux to the reluctance coil in a pattern that indicates a speed of the rotor.

10. The electric machine of claim 1 , further comprising:

a circuit configured to apply a constant direct current to the reluctance coil and to extract a signal indicating a rate of change in the magnetic flux through by the reluctance coil.

11. The electric machine of claim 1 , further comprising:

a plurality of teeth, wherein the voltage generated in the reluctance coil depends on the plurality of teeth.

12. The electric machine of claim 11 , further comprising:

a wheel including the plurality of teeth.

13. The electric machine of claim 1 , wherein the electrical machine is an axial air gap electrical machine, a radial air gap electric machine, or a motor.

14. An electric machine comprising:

a rotor;

a stator formed on a printed circuit board, wherein magnetic flux flows between the stator and the rotor in response to relative rotation of the stator and the rotor; and

a reluctance sensor electrically coupled to the printed circuit board, the reluctance sensor positioned circumferentially outward of the stator and configured to generate a voltage in presence of the magnetic flux.

15. The electric machine of claim 14 , wherein the rotor further comprises at least one rotating element, wherein the magnetic flux flows through the at least one rotating element.

16. The electric machine of claim 14 , further comprising:

at least one magnetically permeable element having a first end positioned adjacent to the rotor and a second end positioned adjacent to the reluctance sensor of the printed circuit board.

17. The electric machine of claim 14 , further comprising:

a controller configured to receive data indicative of the voltage generated by the reluctance coil.

18. The electric machine of claim 17 , wherein the controller compares the data indicative of the voltage generated by the reluctance coil in order to estimate a position or speed of the rotor.

19. The electric machine of claim 14 , further comprising:

a hole configured to affect magnetic flux to the reluctance coil in a pattern that indicates a position or a speed of the rotor.

20. The electric machine of claim 1 , further comprising:

a plurality of teeth, wherein the voltage generated in the reluctance coil depends on the plurality of teeth.

Assignments (4)
PATENT SECURITY AGREEMENT (ABL) Recorded May 3, 2024
From: CURTIS INSTRUMENTS, INC.; DISCOVERY ENERGY, LLC; HEILA TECHNOLOGIES, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 067306/0903 →
PATENT SECURITY AGREEMENT (TERM) Recorded May 2, 2024
From: CURTIS INSTRUMENTS, INC.; DISCOVERY ENERGY, LLC; HEILA TECHNOLOGIES, INC.
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 067290/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2024
From: KOHLER CO.
To: DISCOVERY ENERGY, LLC
Reel/Frame 067289/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2023
From: FRAMPTON, ISAAC S.; LARSON, ADAM
To: KOHLER CO.
Reel/Frame 064589/0915 →