IP Library Granted Patent US 11,996,583
Granted Patent B2
US 11,996,583 · App. 18/233,836 · Granted May 28, 2024

Separator for electrochemical cell

Inventors: Grace Marjorie Yee (San Francisco, CA); Daniel Friebel (San Carlos, CA); Ali Firouzi (Saratoga, CA)
Assignee: Natron Energy, Inc.
H01M50/451H01M10/058H01M50/434
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Quick Facts
Patent No.
US 11,996,583
App. No.
18/233,836
Granted
May 28, 2024
Kind
B2
Abstract

An electrochemical cell having one or more electrodes with TMCCC materials introduces improved performance by including a special separator having ceramics and/or a discrete multilayer construction. TMCCC materials with no surface modifications, and existing electrolytes with no composition modifications are combined with a different grade of separator to improve cell performance.

Claims (54)

1. An electrochemical cell, comprising:

a first electrode;

a second electrode;

a liquid electrolyte disposed in electrochemical communication with said electrodes; and

a separator disposed in said liquid electrolyte and between said electrodes, said separator including a ceramic composition;

wherein one of said electrodes includes a coordination compound; and

wherein said coordination compound includes d identifying as a quantity of non-coordinated water; wherein d>0; and

wherein said coordination compound includes a transition metal cyanide coordination compound identified by Formula I, by AaPb[R(CN)6]c(H2O)n wherein A identifies as one or more alkali cations and R represents one or more divalent or trivalent transition metal cations; wherein 0.5<c<1; wherein a, b, and c are related based on electrical neutrality; and wherein n=6*(1−z)+d, and wherein n>0; wherein 6*(1−z) identifies as a quantity of lattice bound water; wherein 0≤a≤2, and b=1; and

wherein P represents two or more divalent or trivalent transition metal cations and further includes two or more different transition metal species.

2. The electrochemical cell of claim 1 wherein said ceramic composition includes a material identifying as M x O y H z , with x, y, z identifying quantities of a metal (M), oxygen (O), and hydrogen (H); wherein x≥1; wherein y≥x+z/2 and y≤3x+z/2; and wherein z≥0 and z≤y.

3. The electrochemical cell of claim 2 wherein M includes at least one of aluminum or silicon.

4. The electrochemical cell of claim 1 wherein said ceramic composition includes particles having sizes <100 nm.

5. The electrochemical cell of claim 1 wherein said separator includes two or more discrete layers, including a first layer consisting essentially of one or more polymers, and a second layer consisting essentially of a ceramic composition.

6. The electrochemical cell of claim 1 wherein said separator is configured to include a mass loading greater than 1 gram per square meter of the ceramic composition.

7. The electrochemical cell of claim 1 wherein P includes either Fe or Mn.

8. An electrochemical cell, comprising:

a first electrode;

a second electrode;

a liquid electrolyte disposed in electrochemical communication with said electrodes; and

a separator disposed in said liquid electrolyte and between said electrodes, said separator including a multilayer construction;

wherein one of said electrodes includes a coordination compound; and

wherein said coordination compound includes d identifying as a quantity of non-coordinated water; wherein d>0; and

wherein said coordination compound includes a transition metal cyanide coordination compound identified by Formula I, by A a P b [R(CN) 6 ] c (H 2 O) n wherein A identifies as one or more alkali cations and R represents one or more divalent or trivalent transition metal cations; wherein 0.5<c<1; wherein a, b, and c are related based on electrical neutrality; and wherein n=6*(1−z)+d, and wherein n>0; wherein 6*(1−z) identifies as a quantity of lattice bound water; wherein 0≤a≤2, and b=1; and

wherein P represents two or more divalent or trivalent transition metal cations and further includes two or more different transition metal species.

9. The electrochemical cell of claim 8 wherein said multilayer construction includes particles having sizes <100 nm.

10. The electrochemical cell of claim 8 wherein said separator includes two or more discrete layers, including a first layer consisting essentially of one or more polymers, and a second layer consisting essentially of a ceramic composition.

11. The electrochemical cell of claim 10 wherein said separator is configured to include a mass loading greater than 1 gram per square meter of the ceramic composition.

12. The electrochemical cell of claim 8 wherein said separator is configured to include a mass loading greater than 1 gram per square meter of a ceramic composition included in the multilayer construction.

13. The electrochemical cell of claim 8 wherein P includes either Fe or Mn.

14. A method for manufacturing an electrochemical cell, comprising:

producing a first electrode including a coordination compound;

producing a second electrode;

producing a liquid electrolyte;

producing a separator, said separator including a ceramic composition; and

assembling the electrochemical cell including electrochemically communicating said electrodes to said liquid electrolyte and disposing said separator between said electrodes;

wherein said coordination compound includes d identifying as a quantity of non-coordinated water; wherein d>0; and

wherein said coordination compound includes a transition metal cyanide coordination compound identified by Formula I, by A a P b [R(CN) 6 ] c (H 2 O) n wherein A identifies as one or more alkali cations and R represents one or more divalent or trivalent transition metal cations; wherein 0.5<c<1; wherein a, b, and c are related based on electrical neutrality; and wherein n=6*(1−z)+d, and wherein n>0; wherein 6*(1−z) identifies as a quantity of lattice bound water; wherein 0≤a≤2, and b=1; and

wherein P represents two or more divalent or trivalent transition metal cations and further includes two or more different transition metal species.

15. The method of claim 14 wherein said ceramic composition includes a material identifying as M x O y H z , with x, y, z identifying quantities of a metal (M), oxygen (O), and hydrogen (H); wherein x≥1; wherein y≥x+z/2 and y≤3x+z/2; and wherein z≥0 and z≤y.

16. The method of claim 14 wherein said separator includes two or more discrete layers, including a first layer consisting essentially of one or more polymers, and a second layer consisting essentially of a ceramic composition.

17. The method of claim 14 wherein said separator is configured to include a mass loading greater than 1 gram per square meter of a ceramic composition.

18. The method of claim 14 wherein P includes either Fe or Mn.

19. A method for manufacturing an electrochemical cell, comprising:

producing a first electrode including a coordination compound;

producing a second electrode;

producing a liquid electrolyte;

producing a separator, said separator including a discrete multilayer composition; and

assembling the electrochemical cell including electrochemically communicating said electrodes to said liquid electrolyte and disposing said separator between said electrodes; and

wherein said coordination compound includes d identifying as a quantity of non-coordinated water; wherein d>0; and

wherein said coordination compound includes a transition metal cyanide coordination compound identified by Formula I, by A a P b [R(CN) 6 ] c (H 2 O) n wherein A identifies as one or more alkali cations and R represents one or more divalent or trivalent transition metal cations; wherein 0.5<c<1; wherein a, b, and c are related based on electrical neutrality; and wherein n=6*(1−z)+d, and wherein n>0; wherein 6*(1−z) identifies as a quantity of lattice bound water; wherein 0≤a≤2, and b=1; and

wherein P represents two or more divalent or trivalent transition metal cations and further includes two or more different transition metal species.

20. The method of claim 19 wherein said multilayer construction includes a material identifying as M x O y H z , with x, y, z identifying quantities of a metal (M), oxygen (O), and hydrogen (H)); wherein x≥1; wherein y≥x+z/2 and y≤3x+z/2; and wherein z≥0 and z≤y.

21. The method of claim 19 wherein said separator includes two or more discrete layers, including a first layer consisting essentially of one or more polymers, and a second layer consisting essentially of a ceramic composition.

22. The method of claim 19 wherein P includes either Fe or Mn.

Assignments (8)
SECURITY INTEREST Recorded Sep 10, 2025
From: NATRON (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
To: MERCURIA INVESTMENTS US, INC.
Reel/Frame 072829/0132 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2025
From: NATRON ENERGY, INC.
To: NATRON (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
Reel/Frame 072836/0466 →
SECURITY INTEREST Recorded Jun 3, 2025
From: NATRON INTERMEDIATE, INC.; NATRON HOLDINGS, INC.; NATRON ENERGY, INC.
To: MERCURIA INVESTMENTS US, INC.
Reel/Frame 071480/0329 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2025
From: MERCURIA INVESTMENTS US, INC.
To: NATRON ENERGY, INC.
Reel/Frame 070705/0013 →
RELEASE OF SECURITY INTEREST Recorded Nov 26, 2024
From: NANODIMENSION III, L.P.; NANODIMENSION IV, L.P.; ND CAPITAL OPPORTUNITY FUND I, L.P.; THE EIGER TRUST
To: NATRON ENERGY, INC.
Reel/Frame 069450/0867 →
SECURITY INTEREST Recorded Aug 21, 2024
From: NATRON ENERGY, INC.
To: MERCURIA INVESTMENTS US, INC.
Reel/Frame 068748/0393 →
SECURITY INTEREST Recorded Aug 8, 2024
From: NATRON ENERGY, INC.
To: NANODIMENSION III, L.P.; NANODIMENSION IV, L.P.; ND CAPITAL OPPORTUNITY FUND I, L.P.; THE EIGER TRUST
Reel/Frame 068520/0081 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2023
From: YEE, GRACE MARJORIE, MS.; FRIEBEL, DANIEL, DR.; FIROUZI, ALI, DR.
To: NATRON ENERGY, INC.
Reel/Frame 064583/0753 →
Continuity (2)
Continuation 17650178 · Feb 7, 2022
Related Publication 20230387550A1 · Nov 30, 2023