Printed elastomeric elements
An article of manufacture, such as a weighted blanket, a cushioning element, or the like, includes an elastomeric element that includes elongated elements that follow nonlinear, partially overlapping paths and voids between adjacent portions of the elongated elements. Such an elastomeric element may define a weighted layer of a weighted blanket, a cushioning layer of a cushioning element of the like. The elastomeric element may be secured directly to a substrate, such as a fabric layer. Alternatively, an adhesion layer may secure the elastomeric element to the substrate. An adhesion layer may cover only a portion of the substrate. A cover may be provided over the elastomeric element. Together, the cover and the substrate may contain the elastomeric element.
1. An article of manufacture, comprising:
a fabric layer;
an adhesion layer on the fabric layer and comprising elongated elements that comprise a first elastomeric gel and have winding configurations that extend substantially across the fabric layer but only partially cover the fabric layer; and
a weighted layer on the adhesion layer and comprising elongated elements that comprise a second elastomeric gel and have winding configurations that only partially cover the fabric layer.
2. The article of manufacture of claim 1 , wherein the first elastomeric gel and the second elastomeric gel are the same.
3. The article of manufacture of claim 1 , wherein the first elastomeric gel and the second elastomeric gel are different.
4. The article of manufacture of claim 1 , wherein the adhesion layer covers at most half of an area of the fabric layer.
5. The article of manufacture of claim 1 , wherein the adhesion layer covers at most one fourth of an area of the fabric layer.
6. The article of manufacture of claim 1 , further comprising:
a cover on an opposite side of the weighted layer from the fabric layer.
7. An article of manufacture, comprising:
a fabric layer;
an adhesion layer on the fabric layer, the adhesion layer comprising a plurality of adhesion strips oriented generally parallel to one another and defined by adhesion material following winding paths; and
a weighted layer on the adhesion layer, the weighted layer comprising a plurality of weighted strips oriented generally parallel to one another and defined by weighted material following winding paths.
8. The article of manufacture of claim 7 , wherein each of the adhesion material and the weighted material comprises an elastomeric gel.
9. The article of manufacture of claim 8 , wherein the adhesion material and the weighted material comprise the same elastomeric gel.
10. The article of manufacture of claim 7 , wherein the weighted material following winding paths of each weighted strip is partially superimposed over the adhesion material following winding paths of an adhesion strip.
11. The article of manufacture of claim 7 , further comprising:
a cover on an opposite side of the weighted layer from the fabric layer.
12. An article of manufacture, comprising:
a fabric layer;
an adhesion layer on the fabric layer; and
a weighted layer on the adhesion layer and comprising weighted material following winding paths.
13. The article of manufacture of claim 12 , wherein:
the adhesion layer includes a plurality of adhesion strips spaced apart from each other over the fabric layer; and
the weighted layer extends substantially over the fabric layer.
14. The article of manufacture of claim 12 , further comprising:
a cover on an opposite side of the weighted layer and the adhesion layer from the fabric layer.
15. A method for manufacturing an article, the method comprising:
applying an adhesion material heated to a first temperature to a fabric layer to define an adhesion layer comprising the adhesion material following winding paths on a surface of the fabric layer to form a plurality of adhesion strips oriented generally parallel to one another, the adhesion layer adhering to the fabric layer; and
applying a weighted material heated to a second temperature less than the first temperature to the adhesion layer to define a weighted layer comprising the weighted material following winding paths to the adhesion layer to form a plurality of weighted strips oriented generally parallel to one another, the weighted layer adhering to the adhesion layer.
16. The method of claim 15 , wherein applying the adhesion layer comprises applying the adhesion material following winding paths to locations on the fabric layer that are generally parallel to one another.
17. The method of claim 16 , wherein applying the adhesion material following winding paths to locations on the fabric layer that are generally parallel to one another comprises applying the adhesion material following winding paths to locations on the fabric layer that are spaced apart from one another.
18. The method of claim 15 , wherein applying the weighted layer comprises applying the weighted material following winding paths.
19. The method of claim 15 , wherein the weighted layer extends substantially across the fabric layer.
20. The method of claim 15 , wherein applying the adhesion material and applying the weighted material comprise applying the same material.