IP Library Granted Patent US 12,237,689
Granted Patent B2
US 12,237,689 · App. 18/235,571 · Granted Feb 25, 2025

Integrated electrical panel

Inventors: Archan Padmanabhan Rao (San Francisco, CA); Chadwick Conway (San Francisco, CA); Jack Jester Weinstein (San Francisco, CA); Ian Dimen (San Francisco, CA)
Assignee: Span.IO, Inc.
H02J3/381B60L53/60H02J7/0068H02J13/00002
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Quick Facts
Patent No.
US 12,237,689
App. No.
18/235,571
Granted
Feb 25, 2025
Kind
B2
Abstract

The system includes a plurality of branch circuits including a plurality of branch relays, the plurality of branch relays coupled to at least one busbar and configured to be coupled to a plurality of circuit breakers, a deadfront arranged in front of the plurality of branch relays, and a neutral busbar arranged in front of the deadfront and coupled to the plurality of circuit breakers through openings in the deadfront. The deadfront may be an installer deadfront.

Claims (41)

1. A system comprising:

a plurality of branch circuits comprising a plurality of branch relays, the plurality of branch relays:

coupled to at least one busbar, and

configured to be coupled to a plurality of circuit breakers;

a deadfront arranged in front of the plurality of branch relays; and

a neutral busbar arranged in front of the deadfront and coupled to the plurality of circuit breakers through openings in the deadfront.

2. The system of claim 1 , wherein the deadfront comprises an installer deadfront.

3. The system of claim 2 , further comprising an outer deadfront arranged in front of the plurality of circuit breakers, wherein respective toggles of the plurality of circuit breakers protrude from openings of the outer deadfront.

4. The system of claim 1 , wherein each of the plurality of branch relays comprises a respective tab accessible through the openings, each of the tabs configured to engage with a respective one of the plurality of circuit breakers.

5. The system of claim 4 , wherein the tabs protrude through the openings.

6. The system of claim 1 , further comprising at least one current sensor configured to sense current in a respective branch circuit of the plurality of branch circuits.

7. The system of claim 6 , further comprising control circuitry coupled to at least one branch relay of the plurality of branch relays, wherein the control circuitry controls the at least one branch relay of the plurality of branch relays based on a signal from the at least one current sensor.

8. The system of claim 1 , further comprising control and communications circuitry coupled to at least one branch relay of the plurality of branch relays, wherein the at least one branch relay of the plurality of branch relays is controllable by a network-connected device based on signals sent to the communications circuitry by the network-connected device.

9. The system of claim 1 , further comprising an autotransformer comprising:

at least one primary lead and a neutral lead;

at least one secondary lead; and

at least one autotransformer line relay coupling the at least one secondary lead to the at least one busbar and configured to be closed during islanding and open when the at least one busbar is grid-connected.

10. The system of claim 1 , further comprising:

a main switch configured to be coupled to an at least one AC line and to the at least one busbar; and

a main relay arranged in series with the main switch.

11. An assembly comprising:

a plurality of branch circuits comprising a plurality of branch relays, the plurality of branch relays:

coupled to at least one busbar, and

configured to be coupled to a plurality of circuit breakers;

a deadfront arranged in front of the plurality of branch relays; and

a neutral busbar arranged in front of the deadfront and coupled to the plurality of circuit breakers through openings in the deadfront.

12. The assembly of claim 11 , wherein the deadfront comprises an installer deadfront.

13. The assembly of claim 12 , further comprising an outer deadfront arranged in front of the plurality of circuit breakers, wherein respective toggles of the plurality of circuit breakers protrude from openings of the outer deadfront.

14. The assembly of claim 11 , wherein each of the plurality of branch relays comprises a respective tab accessible through the openings, each of the tabs configured to engage with a respective one of the plurality of circuit breakers.

15. The assembly of claim 14 , wherein the tabs protrude through the openings.

16. The assembly of claim 11 , further comprising at least one current sensor configured to sense current in a respective branch circuit of the plurality of branch circuits.

17. The assembly of claim 16 , further comprising control circuitry coupled to at least one branch relay of the plurality of branch relays, wherein the control circuitry controls the at least one branch relay of the plurality of branch relays based on a signal from the at least one current sensor.

18. The assembly of claim 11 , further comprising control and communications circuitry coupled to at least one branch relay of the plurality of branch relays, wherein the at least one branch relay of the plurality of branch relays is controllable by a mobile or network-connected device based on signals sent to the communications circuitry by the mobile or network-connected device.

19. The assembly of claim 11 , further comprising an autotransformer comprising:

at least one primary lead and a neutral lead;

at least one secondary lead; and

at least one autotransformer line relay coupling the at least one secondary lead to the at least one busbar and configured to be closed during islanding and open when the at least one busbar is grid-connected.

20. The assembly of claim 11 , further comprising:

a main switch configured to be coupled to an at least one AC line and to the at least one busbar; and

a main relay arranged in series with the main switch.

21. The assembly of claim 11 , wherein the assembly comprises an integrated electrical panel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2023
From: RAO, ARCHAN PADMANABHAN; CONWAY, CHADWICK; WEINSTEIN, JACK JESTER; DIMEN, IAN
To: SPAN.IO, INC.
Reel/Frame 065369/0811 →
Continuity (4)
Continuation 17689350 · Mar 8, 2022
Continuation 16789324 · Feb 12, 2020
Provisional Application 62804457 · Feb 12, 2019
Related Publication 20230396069A1 · Dec 7, 2023
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