IP Library Granted Patent US 12,435,819
Granted Patent B2
US 12,435,819 · App. 18/236,025 · Granted Oct 7, 2025

Adjustable flowline connections

Inventors: Jeremy Choate (Houston, TX); Keith Adams (Katy, TX); Mahesha Udipi (Houston, TX); Brian N. Munk (Houston, TX); Blanca Estela Montoya (Houston, TX)
Assignee: Baker Hughes Oilfield Operations LLC
F16L27/127
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Quick Facts
Patent No.
US 12,435,819
App. No.
18/236,025
Granted
Oct 7, 2025
Kind
B2
Abstract

A tubular connection system includes a connector coupled to a tubular segment, the connector having a first bore with a first bore diameter and a mating connector coupled to the connector, the mating connector having a second bore with a second bore diameter. The connector includes a plurality of connector lugs extending into the first bore. The connector also includes a plurality of gaps, respective gaps of the plurality of gaps are arranged between adjacent connector lugs of the plurality of connector lugs in a first alternating pattern. The plurality of connectors lugs are arranged in connector lug rows. The mating connector includes a plurality of mating lugs radially outward. The mating connector also includes a plurality of openings, respective openings of the plurality of openings are arranged between adjacent mating lugs of the plurality of mating lugs. The plurality of mating lugs are arranged in mating lug rows.

Claims (48)

1. A flowline, comprising:

a first flowline segment, the first flowline segment being coupled to a fracturing tree at a first end;

a second flowline segment, the second flowline segment coupled to a second end of the first flowline segment at a third end; and

a connector joining the second end of the first flowline segment to the third end of the second flowline segment, the connector having a plurality of connector lugs arranged circumferentially about a connector bore, the connector bore receiving at least a portion of the first flowline segment, the connector enabling axial movement between the first flowline segment and the second flowline segment when mating lugs associated with the first flowline segment are aligned with respective gaps between adjacent connector lugs of the plurality of connector lugs and blocking axial movement between the first flowline segment and the second flowline segment when the mating lugs associated with the first flowline segment are aligned with the plurality of connector lugs, wherein at least one of the first flowline segment or the second flowline segment is rotatable about an axis to move between a first position enabling axial movement and a second position blocking axial movement;

wherein the connector is secured to the second flowline segment by one or more fasteners positioned radially outward from and parallel to the connector bore, the one or more fasteners extending through the connector at a connector flange area and into the second flowline segment.

2. The flowline of claim 1 , wherein an overall flowline length is adjustable based on a position of the first flowline segment relative to the second flowline segment, the first flowline segment being movable over a row length that includes a plurality of rows of mating lugs.

3. The flowline of claim 1 , further comprising:

openings between adjacent mating lugs of the plurality of mating lugs, wherein axial movement between the first flowline segment and the second flowline segment includes passage of respective connector lugs through respective openings.

4. The flowline of claim 1 , further comprising:

a plurality of rows, extending along a row length of the connector, each row of the plurality of rows including at least a first portion of the plurality of connector lugs; and

a plurality of spaces, wherein a respective space of the plurality of spaces is positioned between adjacent rows of the plurality of rows, the respective space having an axial length adapted to receive the mating lugs.

5. The flowline of claim 1 , further comprising:

a plurality of rows, each row of the plurality of rows including at least a first portion of the mating lugs; and

a plurality of slots, wherein a respective slot of the plurality of slots is positioned between adjacent rows of the plurality of rows, the respective slot having an axial length adapted to receive the connector lugs.

6. A flowline arranged at a fracturing site, the flowline extending in at least three directions between a manifold and a tree, the flowline comprising:

a first flowline segment, the first flowline segment having a first portion and a second portion coupled together via a first coupling arrangement, the first flowline segment arranged in a first direction, wherein a first flowline segment length is adjustable via axial movement of at least one of the first portion and the second portion at the first coupling arrangement and a first flow path between the first portion and the second portion is maintained during the axial movement;

a second flowline segment, the second flowline segment having a third portion and a fourth portion coupled together via a second coupling arrangement, the second flowline segment arranged in a second direction, different from the first direction, wherein a second flowline segment length is adjustable via axial movement of the third portion and the fourth portion at the second coupling arrangement and a second flow path between the third portion and the fourth portion is maintained during the axial movement; and

a third flowline segment, the third flowline segment having a fifth portion and a sixth portion coupled together via a third coupling arrangement, the third flowline segment arranged in a third direction, different from the first direction and the second direction, wherein a third flowline segment length is adjustable via axial movement of the fifth portion and the sixth portion at the third coupling arrangement and a third flow path between the fifth portion and the sixth portion is maintained during the axial movement;

wherein each of the first coupling arrangement, the second coupling arrangement, and the third coupling arrangement comprises:

a connector, comprising:

a plurality of connector lugs extending circumferentially about a connector bore;

a plurality of gaps, wherein respective gaps of the plurality of gaps are arranged between adjacent connector lugs of the plurality of connector lugs; and

a plurality of connector lug rows, axially separated by connector spaces, extending for a first row length; and

a mating connector, comprising:

a plurality of mating lugs;

a plurality of openings, wherein respective openings of the plurality of openings are arranged between adjacent mating lugs of the plurality of mating lugs; and

a plurality of mating lug rows, axially separated by mating slots, extending for a second row length; and

wherein a respective connector associated with the first coupling arrangement is secured to the second portion by one or more fasteners positioned radially outward from and parallel to a connector bore, the one or more fasteners extending through the respective connector at a connector flange area and into the second portion.

7. The flowline of claim 6 , wherein axial movement for each respective flowline segment is enabled by aligning the plurality of connector lugs with the plurality of openings, each of the openings being adapted to receive a connector lug of the plurality of connector lugs.

8. The flowline of claim 6 , wherein at least one of the first flowline segment length, the second flowline segment length, or the third flowline segment length is changed to facilitate coupling to the tree without removing material from the flowline.

9. A flowline, comprising:

a first flowline segment, the first flowline segment being coupled to a fracturing tree at a first end;

a second flowline segment, the second flowline segment coupled to a second end of the first flowline segment at a third end of the second flowline segment;

a connector coupled to the second flowline segment, the connector having a first bore with a first bore diameter and a connector bottom, forming at least a portion of the first bore, that extends at least partially into a second bore of the second flowline segment, the second bore of the second flowline segment being parallel to the first bore and the connector bottom configured to receive at least a portion of the first flowline segment through the portion of the first bore, the connector comprising:

a plurality of connector lugs extending into the first bore for a first radial distance, the connector lugs being positioned circumferentially about the first bore and arranged in connector lug rows, axially separated by connector spaces, extending for a first row length axially along the first bore; and

a plurality of gaps, wherein respective gaps of the plurality of gaps are arranged between adjacent connector lugs of the plurality of connector lugs in a first alternating pattern;

a mating connector coupled to the connector, comprising:

a plurality of mating lugs extending radially outward for a second radial distance, the plurality of mating lugs being positioned circumferentially and arranged in mating lug rows, axially separated by mating slots, extending for a second row length; and

a plurality of openings, wherein respective openings of the plurality of openings are arranged between adjacent mating lugs of the plurality of mating lugs in a second alternating pattern.

10. The flowline of claim 9 , wherein the connector and mating connector are axially movable, with respect to one another, via alignment of the plurality of mating lugs and the plurality of gaps, wherein the plurality of mating lugs pass through the plurality of gaps.

11. The flowline of claim 10 , wherein axial movement between the connector and mating connector is blocked when the plurality of mating lugs at least partially align with the plurality of connector lugs.

12. The flowline of claim 10 , wherein an overall axial length is based, at least in part, on a respective position of the plurality of mating lugs within respective connector spaces.

13. The flowline of claim 9 , further comprising:

a seal arranged within a groove formed in the mating connector, the seal and the groove being arranged axially higher than the plurality of mating lugs.

14. The flowline of claim 9 , further comprising:

a seal positioned axially lower than both the connector and the plurality of mating lugs.

15. The flowline of claim 14 , wherein the seal is compressed against both the first flowline segment and the connector.

16. The flowline of claim 9 , wherein the plurality of mating lugs from a portion of the first flowline segment, an outer diameter of the plurality of mating lugs being equal to at least a portion of a segment outer diameter.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2026
From: VETCO GRAY, LLC; BAKER HUGHES OILFIELD OPERATIONS LLC
To: BAKER HUGHES PRESSURE CONTROL LLC
Reel/Frame 073435/0135 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2023
From: CHOATE, JEREMY; ADAMS, KEITH; UDIPI, MAHESHA; MUNK, BRIAN N.; MONTOYA, BLANCA ESTELA
To: BAKER HUGHES OILFIELD OPERATIONS LLC
Reel/Frame 064648/0118 →
Continuity (2)
Continuation 16991848 · Aug 12, 2020
Related Publication 20230392727A1 · Dec 7, 2023
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