IP Library Granted Patent US 12,140,380
Granted Patent B2
US 12,140,380 · App. 18/236,716 · Granted Nov 12, 2024

Method for producing a heat regenerating material particle

Inventors: Tomohiro Yamashita (Yokohama, JP); Takahiro Kawamoto (Kawasaki, JP); Tomoko Eguchi (Yokohama, JP); Takashi Kuboki (Ota, JP)
Assignees: Kabushiki Kaisha Toshiba; TOSHIBA MATERIALS CO., LTD.
F28D17/02C09K5/14F28D19/041F25B2309/003
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Quick Facts
Patent No.
US 12,140,380
App. No.
18/236,716
Granted
Nov 12, 2024
Kind
B2
Abstract

A method may produce a heat regenerating material particle, including: preparing a slurry by adding a powder of the heat regenerating substance to an alginic acid aqueous solution and mixing the powder of the heat regenerating substance and the aqueous alginic acid solution; and forming a particle by gelling the slurry by dropping the slurry into a gelling solution. The gelling solution may include a metal element including calcium (Ca), manganese (Mn), magnesium (Mg) beryllium (Be), strontium (Sr), aluminum (Al), iron (Fe), copper (Cu), nickel (Ni), and cobalt (Co). The forming may involve controlling the gelation time so that a concentration of the metal element in a first region of the particle becomes lower than a concentration of the metal element in a second region. The second region may be closer to an outer edge of the particle compared to the first region.

Claims (17)

1. A method for producing a heat regenerating material particle comprising:

preparing a slurry by adding a powder of a heat regenerating substance to an alginic acid aqueous solution and mixing the powder of the heat regenerating substance and the aqueous alginic acid solution; and

forming a particle by gelling the slurry by dropping the slurry into a gelling solution, the gelling solution containing one metal element selected from the group consisting of calcium (Ca), manganese (Mn), magnesium (Mg), beryllium (Be), strontium (Sr), aluminum (Al), iron (Fe), copper (Cu), nickel (Ni), and cobalt (Co),

wherein, in the forming of the particle, a gelation time is controlled so that a concentration of the metal element in a first region of the particle becomes lower than a concentration of the metal element in a second region,

wherein the second region is closer to an outer edge of the particle compared to the first region,

wherein the first region and the second region comprise the heat regenerating substance, and

wherein the heat regenerating substance comprises an oxide or an oxysulfide.

2. The method of claim 1 , wherein the concentration of the metal element in the second region is 0.1 atom % or more and 2.0 atom % or less.

3. The method of claim 1 , wherein the second region surrounds the first region.

4. The method of claim 1 , wherein the concentration of the metal element in the second region is 1.03 times or more the concentration of the metal element in the first region.

5. The method of claim 1 , wherein the gelation time is less than one hour.

6. The method of claim 1 , further comprising:

sintering the particle.

7. The method of claim 1 , wherein the heat regenerating substance comprises the oxide.

8. The method of claim 1 , wherein the heat regenerating substance comprises the oxysulfide.

9. The method of claim 1 , wherein the aqueous alginic acid solution is an aqueous solution of sodium alginate, an aqueous solution of ammonium alginate, or an aqueous solution of potassium alginate.

10. The method of claim 1 , wherein the gelling solution is an aqueous solution of calcium lactate, an aqueous solution of calcium chloride, an aqueous solution of manganese (II) chloride, an aqueous solution of magnesium sulfate, an aqueous solution of beryllium sulfate, an aqueous solution of strontium nitrate, an aqueous solution of aluminum chloride, an aqueous solution of aluminum nitrate, an aqueous solution of aluminum lactate, an aqueous solution of iron (II) chloride, an aqueous solution of iron (III) chloride, an aqueous solution of copper (II) chloride, an aqueous solution of nickel (II) chloride, or an aqueous solution of cobalt (II) chloride.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: TOSHIBA MATERIALS CO. LTD.
Reel/Frame 074940/0511 →
CHANGE OF NAME Recorded Feb 19, 2026
From: TOSHIBA MATERIALS CO. LTD.
To: NITERRA MATERIALS CO., LTD.
Reel/Frame 074941/0803 →
CHANGE OF ADDRESS Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 074941/0846 →
Priority Claims (1)
JP 2019-050475 · Mar 18, 2019 · national
Continuity (3)
Continuation 17728138 · Apr 25, 2022
Continuation 16556387 · Aug 30, 2019
Related Publication 20230408206A1 · Dec 21, 2023