Easily retrofittable air suspension brackets, method of making and method of using
A retrofittable rear aft suspension assembly comprises an air spring retained between an air spring upper mount and an air spring lower mount. The air spring lower mount is attached to the leaf spring or axle, while the air spring upper mount is attached to the vehicle chassis through U-bolts, quarter turn nuts, C-straps or an adjustable chassis hook. This allows an installer to quickly install and remove an air spring to a wide variety of chassis types without having to access the difficult-to-reach regions behind the chassis, or damage the chassis through welding, cutting or drilling additional holes. A cradle extends from the air spring upper mount under the chassis to carry the majority of the vertical load from the air spring to the bottom of the chassis.
1. A rear air suspension bracket assembly device comprising, an air spring, an air spring upper mount, an air spring lower mount, wherein the air spring upper mount has a cradle, wherein the air spring lower mount is attached to a suspension member, wherein the air spring upper mount is attached to an unmodified chassis by an upper attachment device, where the air spring is secured at an upper end to the air spring upper mount, and where the air spring is secured at a lower end to the air spring lower mount, wherein the air spring lower mount is secured to the suspension member by a lower attachment device, wherein the cradle structure extends under the unmodified vehicle chassis and provides an amount of limitation to movement of the device against the vehicle frame, wherein the upper attachment device is one or more U-Bolts, wherein the one or more U-Bolts encircle the unmodified vehicle chassis, and wherein the U-Bolts are attached to both the cradle structure and the air spring upper mount by a plurality of U-Bolt nuts.
2. The rear air suspension bracket assembly device of claim 1 , wherein the suspension member is a leaf spring, and wherein the air spring lower mount is attached to a leaf spring by the lower attachment device, wherein the lower attachment device is two leaf spring U-bolts and four leaf spring U-bolt nuts.
3. The rear air suspension bracket assembly device of claim 1 , wherein the suspension member is a leaf spring, and wherein the air spring lower mount is attached to a leaf spring by the lower attachment device, wherein the lower attachment device is a steel plate, two clamping bolts and two clamping nuts, wherein the two clamping bolts are inserted through two air spring lower mount holes, wherein the steel plate has two steel plate holes, into which the two clamping bolts are inserted, wherein the steel plate and the two clamping bolts are secured with two clamping screws.
4. The rear air suspension bracket assembly device of claim 1 , wherein the suspension member is an axle, and wherein the air spring lower mount is attached to an axle by the lower attachment device, wherein the lower attachment device is an axle clamping device, one or more axle U-bolts, one or more U-bolt nuts, wherein the axle U-bolts are inserted around the axle and through two air spring lower mount holes, then secured with U-bolt nuts.
5. The rear air suspension bracket assembly device of claim 1 , wherein the suspension member is an axle, wherein the lower attachment device is an axel attachment device, two axle clamping bolts and two axel clamping nuts, wherein the axle attachment device is a saddle-shape member with two axle attachment holes, wherein the two axel clamping bolts are inserted through two air spring lower mount holes, wherein the axel clamping bolts are inserted through the two axle attachment holes in the axle attachment device, wherein the axle attachment device and the two axel clamping bolts are secured with two axle clamping screws.
6. A rear air suspension bracket assembly device comprising, an air spring, an air spring upper mount, an air spring lower mount, wherein the air spring upper mount has a cradle, wherein the air spring lower mount is attached to a suspension member, wherein the air spring upper mount is attached to an unmodified chassis by an upper attachment device, wherein the air spring is secured at an upper end to the air spring upper mount, and wherein the air spring is secured at a lower end to the air spring lower mount, wherein the air spring lower mount is secured to the suspension member by a lower attachment device, wherein the cradle structure extends under the unmodified vehicle chassis and provides an amount of limitation to movement of the device against the vehicle frame, wherein the upper attachment device is one or more adjustable chassis hooks, wherein the adjustable chassis hooks are attached to the cradle of the upper air spring mount by two or more adjustable chassis hook fasteners.
7. The rear air suspension bracket assembly device of claim 6 , wherein the one or more adjustable chassis hooks include slotted holes to allow the hooks to be secured against varying chassis widths before tightening the two or more adjustable frame hook fasteners.
8. The rear air suspension bracket assembly device of claim 6 , wherein the suspension member is a leaf spring, and wherein the air spring lower mount is attached to a leaf spring by the lower attachment device, wherein the lower attachment device is two leaf spring U-bolts and four leaf spring U-bolt nuts.
9. The rear air suspension bracket assembly device of claim 6 , wherein the suspension member is a leaf spring, and wherein the air spring lower mount is attached to a leaf spring by the lower attachment device, wherein the lower attachment device is a steel plate, two clamping bolts and two clamping nuts, wherein the two clamping bolts are inserted through two air spring lower mount holes, wherein the steel plate has two steel plate holes, into which the two clamping bolts are inserted, wherein the steel plate and the two clamping bolts are secured with two clamping screws.
10. The rear air suspension bracket assembly device of claim 6 , wherein the suspension member is an axle, and wherein the air spring lower mount is attached to an axle by the lower attachment device, wherein the lower attachment device is an axle clamping device, one or more axle U-bolts, one or more U-bolt nuts, wherein the axle U-bolts are inserted around the axle and through two air spring lower mount holes, then secured with U-bolt nuts.
11. The rear air suspension bracket assembly device of claim 6 , wherein the suspension member is an axle, wherein the lower attachment device is an axel attachment device, two axle clamping bolts and two axel clamping nuts, wherein the axle attachment device is a saddle-shape member with two axle attachment holes, wherein the two axel clamping bolts are inserted through two air spring lower mount holes, wherein the axel clamping bolts are inserted through the two axle attachment holes in the axle attachment device, wherein the axle attachment device and the two axel clamping bolts are secured with two axle clamping screws.
12. A rear air suspension bracket assembly device comprising, an air spring, an air spring upper mount, an air spring lower mount, wherein the air spring upper mount has a cradle, wherein the air spring lower mount is attached to a suspension member, wherein the air spring upper mount is attached to an unmodified chassis by an upper attachment device, wherein the air spring is secured at an upper end to the air spring upper mount, and wherein the air spring is secured at a lower end to the air spring lower mount, wherein the air spring lower mount is secured to the suspension member by a lower attachment device, wherein the cradle structure extends under the unmodified vehicle chassis and provides an amount of limitation to movement of the device against the vehicle frame, wherein the upper attachment device is one or more C-strap attachment devices, wherein the one or more C-strap attachment devices each comprise the C-strap and two bolts for C-strap, wherein the two bolts for C-strap are secure to opposite ends of the C-strap by nuts for C-strap, wherein the one or more C-strap attachment devices encircle the unmodified vehicle chassis, and secure the air spring upper mount to the vehicle chassis.
13. The rear air suspension bracket assembly device of claim 12 , wherein the suspension member is a leaf spring, and wherein the air spring lower mount is attached to a leaf spring by the lower attachment device, wherein the lower attachment device is two leaf spring U-bolts and four leaf spring U-bolt nuts.
14. The rear air suspension bracket assembly device of claim 12 , wherein the suspension member is a leaf spring, and wherein the air spring lower mount is attached to a leaf spring by the lower attachment device, wherein the lower attachment device is a steel plate, two clamping bolts and two clamping nuts, wherein the two clamping bolts are inserted through two air spring lower mount holes, wherein the steel plate has two steel plate holes, into which the two clamping bolts are inserted, wherein the steel plate and the two clamping bolts are secured with two clamping screws.
15. The rear air suspension bracket assembly device of claim 12 , wherein the suspension member is an axle, and wherein the air spring lower mount is attached to an axle by the lower attachment device, wherein the lower attachment device is an axle clamping device, one or more axle U-bolts, one or more U-bolt nuts, wherein the axle U-bolts are inserted around the axle and through two air spring lower mount holes, then secured with U-bolt nuts.
16. The rear air suspension bracket assembly device of claim 12 , wherein the suspension member is an axle, wherein the lower attachment device is an axel attachment device, two axle clamping bolts and two axel clamping nuts, wherein the axle attachment device is a saddle-shape member with two axle attachment holes, wherein the two axel clamping bolts are inserted through two air spring lower mount holes, wherein the axel clamping bolts are inserted through the two axle attachment holes in the axle attachment device, wherein the axle attachment device and the two axel clamping bolts are secured with two axle clamping screws.
17. A rear air suspension bracket assembly device consisting of, an air spring, an air spring upper mount, an air spring lower mount, wherein the air spring upper mount has a cradle, wherein the air spring lower mount is attached to a suspension member, wherein the air spring upper mount is attached to an unmodified chassis by an upper attachment device, wherein the air spring is secured at an upper end to the air spring upper mount, and wherein the air spring is secured at a lower end to the air spring lower mount, wherein the air spring lower mount is secured to the suspension member by a lower attachment device, wherein the cradle structure extends under the unmodified vehicle chassis and provides an amount of limitation to movement of the device against the vehicle frame, wherein the upper attachment device is one or more adjustable chassis hooks, wherein the adjustable chassis hooks are attached to the cradle of the upper air spring mount by two or more adjustable chassis hook fasteners, wherein the one or more adjustable chassis hooks include slotted holes to allow the hooks to be secured against varying chassis widths before tightening the two or more adjustable frame hook fasteners.
18. A rear air suspension bracket assembly device consisting of, an air spring, an air spring upper mount, an air spring lower mount, wherein the air spring upper mount has a cradle, wherein the air spring lower mount is attached to a suspension member, wherein the air spring upper mount is attached to an unmodified chassis by an upper attachment device, wherein the air spring is secured at an upper end to the air spring upper mount, and wherein the air spring is secured at a lower end to the air spring lower mount, wherein the air spring lower mount is secured to the suspension member by a lower attachment device, wherein the cradle structure extends under the unmodified vehicle chassis and provides an amount of limitation to movement of the device against the vehicle frame, wherein the upper attachment device is one or more C-strap attachment devices, wherein the one or more C-strap attachment devices each comprise the C-strap and two bolts for C-strap, wherein the two bolts for C-strap are secure to opposite ends of the C-strap by nuts for C-strap, wherein the one or more C-strap attachment devices encircle the unmodified vehicle chassis, and secure the air spring upper mount to the vehicle chassis.